Toro Reelmaster 3100-D (SN 403430000 and Below) Service Repair Manual

Table of Content – Reelmaster 3100-D (SN 403430000 and Below)

• Title Page
• Revision History
• Reader Comments
• Preface
• Table Of Contents
• 1 – Safety
• General Safety Instructions
• Before Operating
• While Operating
• Maintenance and Service
• Jacking Instructions
• Safety and Instruction Decals
• 2 – Product Records and Maintenance
• Product Records
• Maintenance
• Equivalents and Conversions
• Torque Specifications
• Lubrication
• Preparation for Seasonal Storage
• 3 – Kubota Diesel Engine
• Introduction
• Specifications
• General Information
• Check Engine Oil
• Fill Fuel Tank
• Check Cooling System
• Adjustments
• Adjust Throttle Cable
• Adjust Alternator, Fan Belt
• Service and Repairs
• Change Engine Oil and Filter
• Replace Traction Belt
• Bleed Fuel System
• Bleed Air from Fuel Injectors
• Muffler and Air Cleaner
• Water, Fuel Separator
• Fuel System
• Radiator
• Engine Removal and Installation
• Kubota 05 Series Workshop Manual (S.N below 250000000)
• Kubota 05-E2B Series Workshop Manual (S.N 250000001-270999999)
• Kubota 05-E3B Series Workshop Manual (S.N 280000001 – 399999999)
• Kubota 05-E4B Series Workshop Manual (S.N 400000001 and up)
• 4 – Hydraulic System
• Specifications
• General Information
• Hydraulic Hoses
• Hydraulic Fitting Installation
• Towing Traction Unit
• Check Hydraulic System Fluid
• Relieving Hydraulic System Pressure
• Traction Circuit (Closed Loop) Component Failure
• Hydraulic Schematics
• Model 03200
• Model 03201
• Models 03206 and 03170
• Models 03207 and 03171
• Hydraulic Flow Diagrams
• Traction Circuits
• Reel Circuit
• Lift Circuit (Up)
• Lift Circuit (Down)
• Sidewinder Circuit
• Steering Circuit
• Special Tools
• Troubleshooting
• Testing
• Precautions for Hydraulic Testing
• Traction Circuit Working Pressure Test
• Piston Pump (P3) Flow and Traction Relief Pressure Test
• Charge Relief Valve Pressure Test
• Gear Pump (P2) Flow Test
• Wheel Motor Efficiency Test
• Reel Circuit Pressure Test
• Gear Pump (P1) Flow Test
• Manifold Relief Valve (R1) Pressure Test
• Reel Motor Efficiency Ł Case Drain Test
• Reel Motor CrossŁover Relief Pressures Test
• Lift and Steering Control Valve Relief Pressure Test
• Steering Control Valve Test
• Adjustments
• Adjust Traction Drive for Neutral
• Adjust Manifold Relief Valve
• Service and Repairs
• General Precautions for Removing and Installing Hydraulic System Components
• Change Hydraulic Fluid
• Replace Hydraulic Oil Filter
• Replace Traction Belt
• Check Hydraulic Lines and Hoses
• Flush Hydraulic System
• Charge Hydraulic System
• Hydraulic Tank and Hydraulic Oil Filter
• Front Wheel Motors
• Rear Wheel Motor
• Wheel Motor Service
• Reel Motors
• Reel Motor Service (Eaton)
• Reel Motor Service (Casappa)
• Oil Cooler
• Hydraulic Manifold
• Hydraulic Manifold Service
• Control Valve (Models 03200, 03206 and 03170)
• Control Valve Service (Models 03200, 03206 and 03170)
• Control Valve (Models 03201, 03207 and 03171)
• Control Valve Service (Models 03201, 03207 and 03171)
• Piston Pump
• Neutral Arm Assembly
• Piston Pump Removal
• Piston Pump Installation
• Piston Pump Service
• Piston Pump Crush Ring Replacement
• Sidewinder (Models 03201, 03207 and 03171)
• Steering Control Valve
• Steering Control Valve Service (S.N 90101 to 230999999)
• Steering Control Valve Service (S.N 240000001 and up)
• Gear Pump
• Gear Pump Service
• Disassembly
• Inspection
• Reassembly
• Front Lift Cylinder
• Rear Lift Cylinder
• Lift Cylinder Service
• Steering Cylinder
• Steering Cylinder Service
• Ross Torqmotor Wheel Motor Service Repair Manual (S.N below 260999999)
• Parker Torqmotor Wheel Motor Service Repair Manual (S.N 270000000 and up)
• Eaton Piston Pump Repair Information
• Ross Hydraguide Steering Control Service Repair Manual
• Danfoss Steering Control Service Repair Manual
• 5 – Electrical System
• Schematics and Diagrams
• (S.N 901201 – 901050)
• Glow Circuits
• Crank Circuits
• Run Circuits (Transport
• Run Circuits (Mow)
• Run Circuits (Backlap)
• Wiring Diagram
• Wire Identification Chart
• (S.N 90151 to 230999999)
• Glow Circuits
• Crank Circuits
• Run Circuits (Transport)
• Run Circuits (Mow)
• Run Circuits (Backlap)
• Wiring Diagram
• Wire Identification Chart
• Harness Diagram
• (S.N 240000001 and up)
• Wiring Diagram
• Harness Diagram
• (Serial Numbers 314000001 to 403430000)
• Wiring Diagram
• Wire Harness Diagram
• (Serial Numbers Above 403430001)
• Wiring Diagram
• Wire Harness Diagram
• Special Tools
• Troubleshooting
• Starting Problems
• General Run and Transport Problems
• Cutting Unit Operating Problems
• Electrical System Quick Check
• Battery Test (Open Circuit Test)
• Charging System Test
• Glow Plug System Test
• Check Operation of Interlock Switches
• Component Testing
• Ignition Switch
• Glow Relay
• Start, Seat, and High Temperature Shutdown Relays
• Hour Meter
• Reel Drive Solenoid
• High Temperature Warning and Shutdown Switches
• Diode Assemblies
• Warning Light Cluster (S.N Below 240000000)
• Indicator Lights (S.N Above 240000000)
• Fuel Pump
• Fuel Stop Solenoid (Solenoid With 3 Wire Connector)
• Fuel Stop Solenoid (Solenoid With 2 Wire Connector)
• Glow Controller
• Standard Control Module
• Service and Repairs
• Battery Storage
• Battery Care
• Battery Service
• 6 – Wheels, Brakes, and Miscellaneous
• Specifications
• Special Tools
• Adjustments
• Adjust Brake
• Service and Repairs
• Standard Seat
• Deluxe Seat
• Front Wheel and Brake
• Rear Fork and Wheel
• Brake Linkages
• Steering Column
• 7 – SPA Cutting Units
• Table of Contents
• Specifications
• Special Tools
• Gauge Bar Assembly
• Handle Assembly – TOR299100
• Bedknife Screw Tool – TOR510880
• Bedknife Top Angle Indicator and Mount
• Troubleshooting
• Factors That Can Affect Quality of Cut
• Adjustments
• Characteristics
• Daily Adjustments
• Adjust Bedknife Parallel to Reel
• Set Height-of-Cut and Level Both Rollers
• Verify Height-of-Cut and Front Roller Level
• Adjust Front Lift Arms
• Adjust Rear Lift Arm
• Service and Repairs
• Greasing Bearings, Bushings, and Pivot Points
• Backlapping
• Cutting Unit Removal and Installation
• Reel Motor Removal and Installation
• Reel Removal and Bearing Replacement
• Bedbar Removal and Installation
• Bedknife Replacement and Grinding
• Roller Removal and Installation
• Roller Bearing and Seal Replacement
• Prepare Reel for Grinding
• Fixed Side Plate Installation
• Front Lift Arms
• Rear Lift Arm
• Skid Kit Installation
• Carrier Frame
• 8 – DPA Cutting Units
• Table of Contents
• Specifications
• General Information
• Cutting Unit Operator's Manual
• Special Tools
• Gauge Bar Assembly
• Bedknife Screw Tool
• Handle Assembly
• Plastic Plug
• Cutting Unit Kickstand
• Spline Insert Tool
• Diameter, Circumference Measuring Tape
• Roller Rebuild Kit
• Turf Evaluator Tool
• Reel Bearing Installation Tool (cutting units with painted side plates)
• Cutting Reel Shim
• Cutting Performance Paper
• Pulley Alignment Tool
• Bedknife Top Angle Indicator and Mount
• Factors That Can Affect Cutting Performance
• Adjustments
• Characteristics
• Reel Bearing Adjustment (cutting units with painted side plates)
• Leveling Rear Roller
• Service and Repairs
• Hydraulic Reel Motor
• Backlapping
• Bedbar Assembly
• Bedknife Replacement and Grinding
• Bedbar Adjuster Service
• Reel Assembly (cutting units with painted side plates)
• Reel Assembly Service (cutting units with painted side plates)
• Reel Assembly (cutting units with aluminum side plates)
• Reel Assembly Service (cutting units with aluminum side plates)
• Preparing Reel for Grinding
• Front Roller
• Rear Roller
• Roller Service
• Rear Roller Brush – Optional (cutting units with painted side plates)
• Rear Roller Brush – Optional (cutting units with aluminum side plates)
• 9 – Universal Groomer – DPA Cutting Units (Optional)
• Table of Contents
• Grooming Performance
• Troubleshooting
• Groomer Reel Mechanical Problems
• Service and Repairs
• Gear Box Assembly
• Idler Assembly
• Groomer Reel
• Groomer Reel Service
• Grooming Brush (Optional) Service
• Height Adjuster Assembly