Toro Reelmaster 3550-D, 3555-D, 3575-D Service Repair Manual

Table of Content – Reelmaster 3550-D, 3555-D, 3575-D

• Title Page
• Revision History
• Reader Comments
• Preface
• Table Of Contents
• 1 – Safety
• General Safety Instructions
• Before Operating
• While Operating
• Maintenance and Service
• Jacking Instructions
• Safety and Instruction Decals
• 2 – Product Records and Maintenance
• Product Records
• Maintenance
• Equivalents and Conversions
• Torque Specifications
• Fastener Identification
• Using a Torque Wrench with an Offset Wrench
• Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series)
• Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Series)
• Other Torque Specifications
• Conversion Factors
• 3 – Kubota Diesel Engine
• Specifications
• General Information
• Operator's Manual
• Kubota Workshop Manual
• Kubota Diesel Engine
• Service and Repairs
• Air Cleaner and Muffler
• Fuel System
• Radiator and Oil Cooler Assembly
• Engine
• KUBOTA WORKSHOP MANUAL, DIESEL ENGINE, 05−E3B SERIES
• KUBOTA 05-E4B SERIES WORKSHOP MANUAL
• 4 – Hydraulic System
• Specifications
• General Information
• Operator's Manual
• Relieving Hydraulic System Pressure
• Traction Circuit Component Failure
• Hydraulic Hoses
• Hydraulic Hose and Tube Installation (O-Ring Face Seal Fitting)
• Hydraulic Fitting Installation (SAE Straight Thread O-Ring Fitting into Component Port)
• Special Tools
• Hydraulic Pressure Test Kit
• Hydraulic Tester (Pressure and Flow)
• 40 GPM Hydraulic Tester (Pressure and Flow)
• Hydraulic Hose Kit
• High Flow Hydraulic Filter Kit
• Hydraulic Test Fitting Kit
• Measuring Container
• O-ring Kit
• Remote Starter Switch
• Wheel Hub Puller
• Hydraulic Schematics
• Hydraulic Flow Diagrams
• Traction Circuit
• Cutting Unit Circuit
• Lift Circuit: Lower
• Lift Circuit: Raise
• Steering Circuit
• Troubleshooting
• General Hydraulic System Problems
• Traction Circuit Problems
• Lift Circuit Problems
• Steering Circuit Problems
• Mow Circuit Problems
• Testing
• Traction Circuit Testing – Charge Pressure Test
• Traction Unit Testing – Wheel Motor Efficiency Tests
• Traction Circuit Testing – Piston Pump, Hydrostat Flow and Relief Pressure Test
• Cutting Unit Circuit Testing – Pressure Test
• Cutting Unit Circuit Testing – Reel Motor Efficiency, Case Drain Test
• Cutting Unit Circuit Testing – Reel Motor Cross-Over Relief Pressure Test (Reelmaster 3575-D)
• Cutting Unit Circuit Testing – Proportional Relief Valve (PRV) Pressure Test
• Cutting Unit Circuit Testing – Mow Control Manifold Relief Valve (RV) Pressure Test
• Cutting Unit Circuit Testing – Gear Pump (P1) Flow Test
• Steering, Lift Circuit Testing – Gear Pump (P2) Flow Test
• Steering, Lift Circuit Testing – Lift Relief Valve (RV1) Pressure Test (Reelmaster 3555-D and 3575-D)
• Steering, Lift Circuit Testing – Steering Relief Valve Pressure Test
• Steering, Lift Circuit Testing – Steering Control Valve and Steering Cylinder Test
• Adjustments
• Service and Repairs
• General Precautions for Removing and Installing Hydraulic System Components
• Check Hydraulic Lines and Hoses
• Priming Hydraulic Pumps
• Flush Hydraulic System
• Filtering Closed-Loop Traction Circuit
• Charge Hydraulic System
• Hydraulic Tank
• Radiator and Oil Cooler Assembly
• Hydraulic Pump Assembly
• Neutral Arm Assembly
• Piston Pump, Hydrostat
• Piston Pump, Hydrostat Service
• Gear Pump
• Gear Pump Service
• Front Wheel Motors
• Rear Wheel Motor
• Wheel Motor Service
• Cutting Unit Reel Motor
• Cutting Unit Reel Motor Service (Reelmaster 3550-D and 3555-D)
• Cutting Unit Reel Motor Service (Reelmaster 3575-D)
• Mow Control Manifold
• Mow Control Manifold Service
• Lift Control Manifold
• Lift Control Manifold Service (Reelmaster 3550-D)
• Lift Control Manifold Service (Reelmaster 3555-D and 3575-D)
• Control Manifold Cartridge Valve Service
• Steering Control Valve
• Steering Control Valve Service
• Steering Cylinder
• Steering Cylinder Service
• Front Lift Cylinders
• Rear Lift Cylinders
• Lift Cylinder Service
• PARKER TORQMOTOR TC, TB, TE, TJ, TF, TG,TH and TL SERIES SERVICE PROCEDURE
• EATON MEDIUM DUTY PISTON PUMP REPAIR INFORMATION MODEL 70160 VARIABLE DISPLACEMENT PISTON PUMP
• DANFOSS STEERING UNIT TYPE OSPM Service Repair Manual
• 5 – Electrical System
• General Information
• Operator's Manual
• Toro Electronic Controller (TEC)
• CAN-bus Communications
• Electrical Schematic
• Special Tools
• Multimeter
• Dielectric Gel
• Battery Hydrometer
• Terminal Protector
• Diagnostic Display
• Troubleshooting
• Diagnostic Light
• Diagnostic Display
• Starting Problems
• General Run and Transport Problems
• Cutting Unit Operating Problems
• Electrical System Quick Checks
• Battery Test (Open Circuit Test)
• Charging System Test
• Glow Plug System Test
• Check Operation of Interlock Switches
• Adjustments
• Neutral Switch
• Parking Brake Switch
• Turn Around Switch (Reelmaster 3555-D and 3575-D)
• Mowith Transport Switch
• Component Testing
• Ignition Switch
• Main Power Relay
• Fuses
• Fusible Links
• Toro Electronic Controller (TEC)
• Parking Brake Switch
• Neutral Switch
• Lower, Raise Joystick Switches
• Reel Enable, Disable Switch
• Mowith Transport Switch
• Seat Switch
• Backlap Switch
• Turn Around Switch (Reelmaster 3555-D and 3575-D)
• Engine Temperature Sender
• Start Relay
• Fuel Stop Solenoid
• Fuel Pump
• Glow Relay
• Hydraulic Solenoid Valve Coils
• Indicator Lights
• CAN-bus Termination Resistors
• Hour Meter
• Oil Pressure Switch
• Worklight Switch
• Service and Repairs
• Battery Storage
• Battery Care
• Battery Service
• Cartridge Valve Coil Replacement
• Worklight Bulb Replacement
• 6 – Chassis
• Specifications
• Special Tools
• Wheel Hub Puller
• Adjustments
• Adjust Brakes
• Service and Repairs
• Operator Seat
• Front Wheels and Brakes
• Rear Fork and Wheel
• Brake Lever Linkages
• Steering Column
• Front Lift Arms (Reelmaster 3550-D and 3555-D)
• Front Lift Arms (Reelmaster 3575-D)
• Rear Lift Arms (Reelmaster 3550-D)
• Rear Lift Arms (Reelmaster 3555-D and 3575-D)
• 7 – DPA Cutting Units
• Specifications
• General Information
• Cutting Unit Operator's Manual
• Cutting Unit Removal and Installation
• Special Tools
• Gauge Bar Assembly
• Cutting Reel Shim
• Cutting Performance Paper
• Bedknife Screw Tool
• Handle Assembly
• Cutting Unit Kickstand
• Spline Insert Tool
• Roller Rebuild Kit
• Diameter, Circumference Measuring Tape
• Turf Evaluator Tool
• Factors That Can Affect Cutting Performance
• Set Up and Adjustments
• Characteristics
• Leveling Rear Roller
• Service and Repairs
• Cutting Unit Reel Motor
• Backlapping
• Bedbar Assembly
• Bedknife Replacement and Grinding
• Bedbar Adjuster Service
• Reel Assembly
• Reel Assembly Service
• Preparing Reel for Grinding
• Front Roller
• Rear Roller
• Roller Service
• Rear Roller Brush (Optional)
• 8 – Belt Driven Groomer (Optional)
• Grooming Performance
• Troubleshooting
• Groomer Reel Mechanical Problems
• Service and Repairs
• Groomer Drive Belt Replacement
• Groomer Plate Assembly
• Groomer Reel
• Groomer Reel Service
• Height Adjuster Assembly
• 9 – Universal Groomer (Optional)
• Grooming Performance
• Troubleshooting
• Groomer Reel Mechanical Problems
• Service and Repairs
• Gear Box Assembly
• Idler Assembly
• Groomer Reel
• Groomer Reel Service
• Grooming Brush (Optional) Service
• Height Adjuster Assembly
• 10 – Foldout Drawings
• Electrical Drawing Designations
• Reelmaster 3550-D Hydraulic Schematic
• Reelmaster 3555-D, 3575-D Hydraulic Schematic
• Reelmaster 3550-D Electrical Schematic (machine serial numbers below 316000300)
• Reelmaster 3550-D (machine serial numbers above 316000300) Electrical Schematic
• Reelmaster 3555-D, 3575-D Electrical Schematic
• Reelmaster 3550–D, 3555–D, 3575–D Electrical Schematic
  (Serial Numbers Above 403446001)
• Reelmaster 3550-D (machine serial numbers below 316000300) Wire Harness Drawing
• Reelmaster 3550-D (machine serial numbers below 316000300) Wire Harness Diagram
• Reelmaster 3550–D, 3555–D, 3575–D (Machine serial number 316000301 to 403446000) Wire Harness Drawing
• Reelmaster 3550-D (machine serial numbers above 316000300) Wire Harness Diagram
• Reelmaster 3550–D, 3555–D, 3575–D Wire Harness Drawing(Machine serial number 316000301 to 403446000)
• Reelmaster 3550–D, 3555–D, 3575–D Wire Harness Drawing Serial Numbers 403446001 to 405999999)
• Reelmaster 3550–D, 3555–D, 3575–D Wire Harness Drawing (Serial Numbers Above 406000000)