Toro Reelmaster 4000-D Service Repair Manual

Table of Content – Reelmaster 4000-D

• Preface
• Table of Contents
• 1 – Safety
• General Safety Instructions
• Before Operating
• While Operating
• Maintenance and Service
• Safety and Instruction Decals
• 2 – Product Records and Maintenance
• Product Records
• Maintenance
• Equivalents and Conversions
• Torque Specifications
• Lubrication
• 3 – Engine
• Introduction
• Specifications
• General Information
• Check Engine Oil
• Check Cooling System
• Fill Fuel Tank
• Prime Fuel System
• Adjustments
• Alternator Belt
• Service and Repairs
• Service Air Cleaner
• Change Engine Oil and Filter
• Drain Fuel System
• Check Fuel Lines and Connections
• Replace Fuel Filter
• Engine Cooling System
• Engine Removal and Installation
• Kubota Diesel Engine (S.N Below 250000000)
• Kubota 03-E2B Series Workshop Manual (S.N 250000001 and up)
• 4 – Hydraulic System
• Specifications
• General Information
• Hydraulic Hoses
• Hydraulic Fitting Installation
• Pushing or Towing Traction Unit
• Check Hydraulic Fluid
• Hydraulic Schematic
• Hydraulic Flow Diagrams
• General Pump Flow
• Traction Circuit
• Steering Circuit
• Lift, Lower Circuit
• Reel Circuit
• 4WD Selector Valve Operation
• Special Tools
• Troubleshooting
• Testing
• 1: Traction Circuit Working and Relief Pressure
• Before Performing Hydraulic Tests
• 2: Counterbalance Pressure
• 3: Reel Circuit Working and Relief Pressure
• 4: Reel Circuit Flow
• 5: Reel Mower Cross-Over Relief Pressure
• 6: Reel Motor Case Drain Flow
• 7: Steering Circuit Working and Relief Pressure
• 8: Lift Circuit Working and Relief Pressure
• Service and Repairs
• Removing Hydraulic System Components
• Steering Control Unit
• Add Hydraulic Fluid
• Drain Water From Hydraulic Reservoir
• Reel Motor
• Steering Pump
• Lift Control Valve
• Priority Flow Divider
• Lift Cylinder
• Reel Control Valve
• Reel Shut-off Valve
• Traction Rod Assembly
• Traction Pump
• Front Traction Motor
• Reel Drive Pump
• Rear Wheel Drive Motor
• Wheel Motor
• Rear Wheel Drive Valve Block
• Steering Cylinder
• Change Hydraulic Oil
• Replace Hydraulic Oil Filter
• Replace Hydraulic System Breather
• Replace Hydraulic Lines and Hoses
• 5 – Electrical System
• Schematics and Diagrams
• Electrical Schematic (S.N below 220000000)
• Electrical Schematic (S.N 220000001 to 2309999999)
• Electrical Schematic (S.N 2400000001 and up)
• Main Harness (S.N below 220000000)
• Main Wiring Diagram (S.N below 220000000)
• Main Harness (S.N 220000001 to 2309999999)
• Main Wiring Diagram (S.N 220000001 to 2309999999)
• Main Harnesss (S.N 2400000001 & up)
• Main Wiring Diagrams (S.N 2400000001 and up)
• Control Panel Harness
• Control Panel Wiring Diagram
• Light Cluster Harness
• Light Cluster Wiring Diagram
• Special Tools
• Troubleshooting
• Starting Problems
• General Run and Transport Problems
• Electrical System Quick Check
• Battery Test
• Component Testing
• Ignition Switch
• Hourmeter
• Glow Plug and Start Relays
• Audio Alarm
• Alarm Relay
• Hyd Oil Temp Switch
• Fuel Sender
• Fuel Gauge
• Water in Fuel Sensor
• High Temp Warning and Cutout Switches
• Rear Wheel Drive Solenoid
• Fuel Stop Solenoid
• Hyd Oil Level Switch
• Bridge Rectifier
• Glow Controller
• Hyd. Oil Filter Switch
• Service and Repairs
• Battery Storage
• Battery Care
• Battery Service
• Rear Wheel Drive Solenoid Replacement
• Check Interlock System
• 6 – Axles and Brakes
• Specifications
• Adjustments
• Hand Brake and Traction Switches
• Rear Wheel Toe-in
• Service and Repairs
• Rear Wheel Bearing Service (2WD)
• Planetary Wheel Drive
• 7 – Cutting Units
• Specifications
• Special Tools
• Adjustments
• Adjust Reel to Bedknife Contact
• Height of Cut Adjustment
• Quick Change
• Fixed Cutting Unit
• Adjust Skids and Front Roller
• Service and Repairs
• Backlapping
• Hyd. Motor Installation
• Bedknife, Bedbar
• Reel Assembly
• Reel Grinding
• Rollers
• Roller Bearing Replacement
• Lubrication