Toro Reelmaster 5010-H Service Repair Manual

Table of Content – Reelmaster 5010-H

• Title Page
• Revision History
• Reader Comments
• Preface
• Table Of Contents
• Table Of Contents (Continued)
• 1 – Safety
• Table of Contents
• Safety Instructions
• Before Operating
• While Operating
• Maintenance and Service
• Jacking Instructions
• Safety and Instruction Decals
• 2 – Product Records and Maintenance
• Table of Contents
• Product Records
• Maintenance
• Equivalents and Conversions
• Torque Specifications
• Fastener Identification
• Using a Torque Wrench with an Offset Wrench
• Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series)
• Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Series)
• Other Torque Specifications
• Conversion Factors
• 3 – Kubota Diesel Engine
• Table of Contents
• Specifications
• General Information
• Traction Unit Operator’s Manual
• Kubota Workshop Manual
• 48 VDC Battery Disconnect
• Service and Repairs
• Air Cleaner Assembly
• Exhaust System
• Fuel System
• Radiator Assembly
• Engine
• Engine Removal
• Engine Installation
• Engine Bellhousing Assembly
• Kubota Workshop Manual, 05-E4B Series
• 4 – Hydraulic System
• Table of Contents
• Specifications
• General Information
• Traction Unit Operator’s Manual
• 48 VDC Battery Disconnect
• Check Hydraulic Fluid
• Towing Traction Unit
• Hydraulic Hoses
• Hydraulic Hose and Tube Installation
• Hydraulic Fitting Installation
• Relieving Hydraulic System Pressure
• Traction Circuit Component Failure
• Hydraulic Schematic
• Hydraulic Flow Diagrams
• Traction Circuit
• Lift Circuit: Raise Cutting Units
• Lift Circuit: Lower Cutting Units
• Steering Circuit
• Special Tools
• Troubleshooting
• General Hydraulic System Problems
• Traction Circuit Problems
• Lift Circuit Problems
• Steering Circuit Problems
• Testing
• Traction Circuit Relief Valve (R3) and (R4) Pressure Test
• Traction Circuit Charge Pressure Test
• Gear Pump (P2) Flow Test
• Front Wheel Motor Efficiency Test
• Piston (Traction) Pump Flow Test
• Lift Relief Valve (SVRV) Pressure Test
• Gear Pump (P1) Flow Test
• Lift Cylinder Internal Leakage Test
• Steering Relief Valve (R10) Pressure Test
• Steering Cylinder Internal Leakage Test
• Service and Repairs
• General Precautions for Removing and Installing Hydraulic System Components
• Check Hydraulic Lines and Hoses
• Flush Hydraulic System
• Filtering Closed- Loop Traction Circuit
• Hydraulic System Start- up
• Hydraulic Reservoir
• Piston (Traction) Pump Control Assembly
• Hydraulic Pump Assembly
• Piston (Traction) Pump Service
• Gear Pump Service
• Hydraulic Pump Drive Shaft
• Hydraulic Pump Drive Shaft Cross and Bearing Service
• Front Wheel Motors
• Front Wheel Motor Service
• Rear Wheel Motors (Machines with Optional CrossTrax Kit)
• Rear Wheel Motor Service (Machines with Optional CrossTrax Kit)
• Control Manifold Cartridge Valve Service
• Lift Control Manifold
• Lift Control Manifold Service
• CrossTrax AWD Manifold
• CrossTrax AWD Manifold Service
• Lift Cylinders
• Lift Cylinder Service
• Steering Control Valve
• Steering Control Valve Service
• Steering Cylinder
• Steering Cylinder Service
• Hydraulic Oil Cooler
• Danfoss LPV Closed Circuit Axial Piston Pumps Repair Manual
• Danfoss LPV Closed Circuit Axial Piston Pumps Service Instructions
• Eaton Delta Motors Parts and Repair Manual
• Parker Torqmotor Service Procedure (TC, TB, TE, TJ, TF, TG, TH, and TL Series)
• Danfoss Steering Unit Type OSPM Service Repair Manual
• 5 – Electrical System
• Table of Contents
• General Information
• Operator’s Manual
• Electrical Drawings
• 48 VDC Battery Disconnect
• Toro Electronic Controller
• CAN-bus Communications
• Electrical System Operation
• 12 VDC System Operation
• 48 VDC System Operation
• Special Tools
• InfoCenter Display
• Splash Screen
• Main Information Screens
• Access Protected Display Screens
• Main Menu Screen
• Faults Screen
• Service Screen
• Diagnostics Screen
• Settings Screen
• About Screen
• Troubleshooting
• Operator Advisories
• Fault Codes
• Starting Problems
• General Run and Transport Problems
• Cutting Unit Operating Problems
• Electrical System Quick Checks
• 12 VDC Battery Test (Open Circuit Test)
• Engine Charging System Test
• Glow Plug System Test
• Check Operation of Interlock Switches
• Adjustments
• Traction Neutral Switch
• Parking Brake Switch
• Cutting Unit Down Limit Switch
• Mowith Transport Switch
• Component Testing
• Ignition Switch
• 12 VDC System Fuses
• 48 VDC System Fuses
• Engine Speed Switch
• Reel Engage, Disengage Switch
• Headlight Switch
• Seat Switch
• Parking Brake Switch
• Traction Neutral Switch
• Cutting Unit Down Limit Switch
• Joystick Raise and Lower Switches
• Mowith Transport Switch
• Main Power, Glow and 48 VDC Logic Relays
• Start Relay
• Main Contactor
• Toro Electronic Controller (TEC)
• Isolation Module
• Fusible Link Harness
• Diode Assembly
• 48 VDC System Protection Diode
• Location ID Module
• Cutting Reel Motor
• CAN-bus Termination Resistors
• Hydraulic Solenoid Valve Coil
• Temperature Sender
• Oil Pressure Switch
• Fuel Actuator
• Fuel Sender
• Fuel Pump
• Service and Repairs
• Hydraulic Solenoid Valve Coils
• 12 VDC Battery Service
• 48 VDC Battery Pack Service
• 48 VDC Electrical Power Connections
• Cutting Reel Motor
• Cutting Reel Motor Service
• Motor, Generator Assembly
• Motor, Generator Assembly Service
• 6 – Chassis
• Table of Contents
• Specifications
• General Information
• Traction Unit Operator’s Manual
• 48 VDC Battery Disconnect
• Special Tools
• Service and Repairs
• Wheels
• Steering Column
• Brake Service
• Rear Wheel Bearings (2 Wheel Drive)
• Rear Axle
• Rear Axle Service
• Control Arm
• Operator Seat
• Mechanical Seat Suspension
• Front Lift Arms
• Rear Lift Arms
• Hood
• 7 – Cutting Units
• Table of Contents
• Specifications
• General Information
• Cutting Unit Operator’s Manual
• 48 VDC Battery Disconnect
• Special Tools
• Factors That Can Affect Cutting Performance
• Set Up and Adjustments
• Characteristics
• Leveling Rear Roller
• Service and Repairs
• Cutting Reel Motor
• Backlapping
• Bedbar Assembly
• Bedknife Replacement and Grinding
• Bedbar Adjuster Service
• Cutting Reel Assembly Removal and Installation
• Cutting Reel Assembly Service
• Preparing Reel for Grinding
• Front Roller
• Rear Roller
• Roller Service
• Rear Roller Brush (Optional)
• Rear Roller Brush Drive System (Optional)
• 8 – Belt Driven Groomer (Optional)
• Table of Contents
• General Information
• Groomer Kit Installation Instructions
• 48 VDC Battery Disconnect
• Special Tools
• Grooming Performance
• Troubleshooting
• Groomer Reel Mechanical Problems
• Adjustments
• Groomer Height, Depth Adjustment
• Service and Repairs
• Groomer Drive Belt Replacement
• Groomer Drive Assembly
• Groomer Reel and Groomer Plate Assembly
• Groomer Reel Service
• Height Adjuster Assembly
• 9 – Universal Groomer (Optional)
• Table of Contents
• Grooming Performance
• Troubleshooting
• Groomer Reel Mechanical Problems
• Service and Repairs
• Gear Box Assembly
• Idler Assembly
• Groomer Reel
• Groomer Reel Service
• Grooming Brush (Optional) Service
• Height Adjuster Assembly
• 10 – Foldout Drawings
• Table of Contents
• Electrical Drawing Designations
• Hydraulic Schematic
• Electrical Schematic (Serial number below 403430000)
• Electrical Schematic(Serial numbers above 403430001)
• Main Wire Harness Drawing (Serial number below 403430000)
• Main Wire Harness Diagram (Serial number below 403430000)
• Main Wire Harness Drawing(Serial numbers 403430001 to 406599999)
• Main Wire Harness Drawing(Serial numbers 403430001 to 406599999)
• Main Wire Harness Drawing(Serial numbers above 406600000)
• Main Wire Harness Drawing(Serial numbers above 406600000)
• Seat Wire Harness Drawing
• Seat Wire Harness Diagram