Toro Reelmaster 5210, 5410, 5510, 5610 Series Service Repair Manual

Table of Content – Reelmaster 5210, 5410, 5510, 5610 Series

• Title Page
• Revision History
• Reader Comments
• Preface
• Table Of Contents
• 1 – Safety
• Safety Instructions
• Before Operating
• While Operating
• Maintenance and Service
• Jacking Instructions
• Safety and Instruction Decals
• 2 – Product Records and Maintenance
• Product Records
• Maintenance
• Equivalents and Conversions
• Torque Specifications
• 3 – Kubota Diesel Engine
• General Information
• Traction Unit Operator’s Manual
• Stopping the Engine (Reelmaster 5610)
• Specifications: Reelmaster 5210
• Specifications: Reelmaster 5410 and 5510
• Specifications: Reelmaster 5610
• Adjustments
• Adjust Throttle Control
• Service and Repairs
• Fuel System
• Air Cleaner
• Exhaust System
• Radiator
• Engine
• Kubota 05 E2B Series Workshop Manual (S.N below 280000000)
• Kubota 05-E3B Series Workshop Manual (S.N 280000001 and up)
• 4 – Hydraulic System
• Specifications
• General Information
• Traction Unit Operator’s Manual
• Check Hydraulic Fluid
• Towing Traction Unit
• Hydraulic Hoses
• Hydraulic Fitting Installation
• Relieving Hydraulic System Pressure
• Traction Circuit Component Failure
• Hydraulic Schematics
• Hydraulic Flow Diagrams
• Traction Circuit
• Mow Circuit
• Lift Circuit – Raise Cutting Units
• Lift Circuit – Lower Cutting Units
• Steering Circuit
• Special Tools
• Troubleshooting
• General Hydraulic System Problems
• Traction Circuit Problems
• Mow Circuit Problems
• Lift Circuit Problems
• Steering Circuit Problems
• Testing
• Before Performing Hydraulic Tests
• Precautions for Hydraulic Testing
• Which Hydraulic Tests Are Necessary?
• Traction Circuit Relief Valve (R3) and (R4) Pressure Test
• Traction Circuit Charge Pressure Test
• Gear Pump (P3) Flow Test
• Front Wheel Motor Efficiency Test
• Piston (Traction) Pump Flow Test
• Relief Valve (R1) and (R2) Pressure Test
• Gear Pump (P1) and (P2) Flow Test
• Reel Drive Motor Efficiency Test
• Reel Drive Motor Cross–Over Relief Pressure Test
• Lift Relief Valve (SVRV) Pressure Test
• Gear Pump (P4) Flow Test
• Lift Cylinder Internal Leakage Test
• Steering Relief Valve (R10) Pressure Test
• Steering Cylinder Internal Leakage Test
• Service and Repairs
• General Precautions for Removing and Installing Hydraulic System Components
• Check Hydraulic Lines and Hoses
• Flush Hydraulic System
• Filtering Closed-Loop Traction Circuit
• Hydraulic System Start–up
• Hydraulic Reservoir
• Hydraulic Pump Drive Shaft
• Hydraulic Pump Assembly
• Piston (Traction) Pump Service
• Gear Pump Service
• Front Wheel Motor
• Wheel Motor Service (Parker)
• Front Wheel Motor Service (Eaton)
• Mow Control Manifold
• Mow Control Manifold Service
• Lift Control Manifold
• Lift Control Manifold Service
• CrossTrax AWD (Optional Kit) Manifold
• CrossTrax AWD (Optional Kit) Manifold Service
• Cutting Reel Motor
• Cutting Reel Motor Service (Bosch and Sauer-Danfoss)
• Cutting Reel Motor Service (Casappa)
• Lift Cylinder
• Lift Cylinder Service
• Steering Control Valve
• Steering Control Valve Service
• Steering Cylinder
• Steering Cylinder Service
• Oil Cooler
• Danfoss LPV Pump Repair Manual
• Danfoss LPV Pump Service Repair Manual
• Parker Torqmotor Service Procedure
• Eaton Delta Motor Service Procedure
• Danfoss OSPM Steering Unit Service Repair Manual
• 5 – Electrical System
• General Information
• Electrical Diagrams
• Special Tools
• Troubleshooting
• Diagnostic Light
• Diagnostic Display
• Electronic Control Module Logic Chart
• Starting Problems
• General Run and Transport Problems
• Cutting Unit Operating Problems
• TurfDefender Leak Detector (Optional)
• Electrical System Quick Checks
• Battery Test (Open Circuit Test)
• Charging System Test
• Glow Plug System Test
• Check Operation of Interlock Switches
• Adjustments
• Traction Neutral Switch
• Parking Brake Switch
• Up Limit Switch
• Component Testing
• Ignition Switch
• Indicator Lights
• Hour Meter
• Temperature Gauge
• PTO Switch
• Traction Neutral Switch
• Seat Switch
• Headlight Switch
• Parking Brake Switch
• Up Limit Switch
• Joystick Raise and Lower Switches
• Mowith Transport Switch
• Backlap Switches
• Start Relay
• Main Power and Glow Relays
• Electronic Control Module (ECM)
• CAN-bus Termination Resistors (Machine With Serial Number Above 280000000)
• Diode Assembly
• Fusible Link Harness
• Fuses
• Hydraulic Solenoid Valve Coil
• Temperature Sender
• High Temperature Shutdown Switch
• Oil Pressure Switch
• Fuel Stop Solenoid
• Fuel Pump
• Service and Repairs
• Battery Storage
• Battery Care
• Battery Service
• Control Arm
• Hydraulic Solenoid Valve Coil
• Backlap Switches
• TurfDefender Leak Detector (Optional)
• 6 – Chassis
• Specifications
• General Information
• Traction Unit Operator’s Manual
• Service and Repairs
• Wheels
• Steering Column
• Brake Service
• Rear Wheel Bearings (2 Wheel Drive)
• Rear Axle
• Rear Axle Service
• Operator Seat
• Mechanical Seat Suspension
• Front Lift Arms
• Rear Lift Arms
• 7 – DPA Cutting Units
• Table of Contents
• Specifications
• General Information
• Cutting Unit Operator's Manual
• Special Tools
• Gauge Bar Assembly
• Bedknife Screw Tool
• Handle Assembly
• Plastic Plug
• Cutting Unit Kickstand
• Spline Insert Tool
• Rear Roller Bearing and Seal Installation Tools
• Turf Evaluator Tool
• Diameter, Circumference Measuring Tape
• Reel Bearing Installation Tool (cutting units with painted side plates)
• Cutting Reel Shim
• Cutting Performance Paper
• Pulley Alignment Tool
• Bedknife Top Angle Indicator and Mount
• Factors That Can Affect Cutting Performance
• Set Up and Adjustments
• Characteristics
• Reel Bearing Adjustment (cutting units with painted side plates)
• Leveling Rear Roller
• Service and Repairs
• Hydraulic Reel Motor
• Backlapping
• Bedbar Assembly
• Bedknife Replacement and Grinding
• Bedbar Adjuster Service
• Reel Assembly (cutting units with painted side plates)
• Reel Assembly Service (cutting units with painted side plates)
• Reel Assembly (cutting units with aluminum side plates)
• Reel Assembly Service (cutting units with aluminum side plates)
• Preparing Reel for Grinding
• Front Roller
• Rear Roller
• Roller Service (greasable bearings with retaining ring)
• Roller Service (greasable bearings with bearing nut)
• Rear Roller Brush – Optional (cutting units with painted side plates)
• Rear Roller Brush – Optional (cutting units with aluminum side plates)
• 8 – Belt Driven Groomer (Optional)
• Grooming Performance
• Troubleshooting
• Adjustments
• Groomer Height, Depth Adjustment
• Service and Repairs
• Groomer Drive Belt Replacement
• Groomer Plate Assembly
• Groomer Reel
• Groomer Reel Service
• Groomer Pivot Hub
• Height Adjuster Assembly
• 9 – Universal Groomer (Optional)
• Table of Contents
• Grooming Performance
• Troubleshooting
• Groomer Reel Mechanical Problems
• Service and Repairs
• Gear Box Assembly
• Idler Assembly
• Groomer Reel
• Groomer Reel Service
• Grooming Brush (Optional) Service
• Height Adjuster Assembly
• 10 – Foldout Drawings
• Electrical Drawing Designations
• Hydraulic Schematic – 5210, 5410
• Hydraulic Schematic – 5510, 5610
• Electrical Schematic (Serial Number Below 310000000)
• Electrical Schematic (Serial Number Above 310000000)
• Glow Plug Circuits
• Crank Circuits
• Run (Transport) Circuits
• Run (Mow) Circuits
• Main Wire Harness Drawing (SN Below 310000000)
• Main Wire Harness Diagram (SN Below 310000000)
• Main Wire Harness Drawing (SN Above 310000000)
• Main Wire Harness Diagram (SN Above 310000000)
• Seat Wire Harness Drawing (SN Below 310000000)
• Seat Wire Harness Diagram (SN Below 310000000)
• Seat Wire Harness Drawing (SN Above 310000000)
• Seat Wire Harness Diagram (SN Above 310000000)
• Engine Wire Harness Drawing
• Engine Wire Harness Diagram
• Turf Defender Schematic