Toro Sand Pro 3040, 5040 (Models 08743, 08745) Service Repair Manual

Table of Content – Sand Pro 3040, 5040 (Models 08743, 08745)

• Title Page
• Revision History
• Reader Comments
• Preface
• Service Procedure Icons
• Chapter 1 : Safety
• Safety Instructions
• Think Safety First
• Jacking Instructions
• Safety and Instructional Decals
• Chapter 2 : Specifications and Maintenance
• Specifications
• Overall Dimensions
• Engine Specifications (Model 08743)
• Engine Specifications (Model 08745)
• Hydraulic System Specifications
• Chassis Specifications
• Torque Specifications
• Calculating the Torque Values When Using a Drive-Adapter Wrench
• Identifying the Fastener
• Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch)
• Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Fasteners)
• Other Torque Specifications
• Conversion Factors
• Shop Supplies
• Special Tools
• Chapter 3 : Troubleshooting
• GEARS – The Systematic Approach to Defining, Diagnosing and Solving Problems
• Troubleshooting – Hydraulic
• General Hydraulic System Problems
• Traction System Problems
• Steering System Problems (Model 08745 Only)
• Attachment Lift, Lower Problems
• Attachment Hydraulic Problems
• Troubleshooting – Electrical
• Starting Problems
• General Run Problems
• Attachment Electrical Problems
• Chapter 4 : Engine
• General Information
• Traction Unit Operator’s Manual
• Briggs & Stratton Service Repair Manual
• Fuel Shut-Off Valve
• Adjustments
• Adjusting the Engine Controls
• Service and Repairs
• Cooling System
• Air Cleaner Assembly
• Fuel System
• Engine
• Briggs & Stratton V-Twin Engine Service Repair Manual
• Chapter 5 : Hydraulic System
• General Information
• Traction Unit Operator’s Manual and Accessory Installation Instructions
• Relieving Pressure from the Hydraulic System
• Towing the Traction Unit
• Traction Circuit Component Failure
• Hydraulic Hoses
• Installing Hydraulic Hoses and Tubes (O-Ring Face Seal Fitting)
• Installing the Hydraulic Fittings (SAE Straight Thread O-Ring Fittings)
• Hydraulic Schematics
• Hydraulic Flow Diagrams
• Traction Circuit
• Steering Circuit (Model 08745)
• Lift Circuit
• Rear Remote Hydraulic Circuit (Optional)
• Switch Kit Hydraulic Circuit (Optional)
• Testing the Hydraulic System
• Hydraulic Test Selection
• Testing the Traction Circuit – Charge Pressure
• Testing the Traction Circuit – Wheel Motor Efficiency
• Testing the Traction Circuit – Traction Pump (P1) Flow and Relief Pressure
• Testing the Lift and Steering Circuit – Implement, Charge Pump (P2) Flow and Circuit Relief
• Testing the Steering Circuit (Model 08745 only) – Steering Cylinder Internal Leakage
• Testing the Lift Circuit – Lift Cylinder Internal Leakage
• Testing the Optional Attachment Circuit – Attachment Pump (P3) Flow and Circuit Relief
• Adjustments
• Adjusting the Traction System for Neutral
• Service and Repairs
• General Precautions for Removing and Installing the Hydraulic System Components
• Checking the Hydraulic Lines and Hoses
• Flushing the Hydraulic System
• Filtering the Closed-loop Traction Circuit
• Priming the Hydraulic Pumps
• Charging the Hydraulic System
• Hydraulic Tank
• Hydraulic Fluid Cooler
• Piston (traction) Pump
• Servicing the Piston (traction) Pump
• Wheel Motors
• Servicing the Wheel Motors
• Traction Relief Manifold
• Rear Lift Relief Manifold (Model 08743)
• Servicing a Hydraulic Cartridge Valve
• Lift Control Valve
• Servicing the Lift Control Valve
• Rear Lift Cylinder
• Servicing the Rear Lift Cylinder
• Steering Control Valve (Model 08745)
• Servicing the Steering Control Valve (Model 08745)
• Steering Cylinder (Model 08745)
• Servicing the Steering Cylinder (Model 08745)
• Front Lift Cylinder (Optional)
• Servicing the Front Lift Cylinder (Optional)
• Rear Remote Hydraulics (Optional) or Switch Kit (Optional) Hydraulic Pump
• Servicing the Optional Rear Remote Hydraulics or Optional Switch Kit Hydraulic Pump
• Rear Remote Hydraulics Manifold (Optional)
• Hydraulic Switch Kit Manifold (Optional)
• Servicing the Optional Hydraulic Switch Kit Manifold
• Danfoss DDC20 Axial Piston Pump Service Repair Manual
• Parker Torqmotor™ Service Procedure (TF, TG, TH, and TL Series)
• Danfoss OSPM Steering Unit Service Repair Manual
• Parker PGP, PGM 500 Series Service Repair Manual
• Chapter 6 : Electrical System
• General Information
• Traction Unit Operator’s Manual and Accessory Installation Instructions
• Electrical Schematics and Wire Harness Drawings, Diagrams
• Electrical System Quick Checks
• Testing the Charging System
• Checking the Operation of the Safety Interlock Switches
• Testing the Electrical Components
• Fusible Links
• Fuses
• Key Switch
• Starter Solenoid
• Hour Meter
• Seat Switch
• Traction Neutral Switch
• Relays with 5 Terminals
• Diode Assemblies
• Hydraulic Solenoid Valve Coils (Optional)
• PTO Switch (Optional)
• Mode Select Switch (Optional)
• Light Switch (Optional)
• Service and Repairs
• Caring for the Battery
• Storing the Battery
• Servicing the Battery
• Chapter 7 : Chassis
• General Information
• Traction Unit Operator’s Manual and Accessory Installation Instructions
• Service and Repairs
• Wheels
• Parking Brake
• Traction Pedal and Control Assembly
• Steering Wheel
• Steering Gear Box (Model 08743)
• Servicing the Steering Gear Box (Model 08743)
• Front Fork
• Hitch Assembly
• Operator’s Console
• Operator Seat
• Appendix A: Foldout Drawings
• Electrical Drawing Designations
• Hydraulic Schematic – Sand Pro 3040
• Hydraulic Schematic – Sand Pro 5040
• Electrical Schematic – Sand Pro 3040, 5040
• Wire Harness Drawing – Sand Pro 3040, 5040
• Wire Harness Diagram – Sand Pro 3040, 5040
• Wire Harness – Rear Remote Hydraulics (Optional)
• Wire Harness – Switch Kit (Optional)