Toro Workman GTX Electric & Lithium Service Repair Manual

Table of Content – Workman GTX Electric & Lithium

• Title Page
• Revision History
• Reader Comments
• Preface
• Table Of Contents
• 1 – Safety
• Safety Instructions
• Supervisor's Responsibilities
• Before Operating
• While Operating
• Maintenance and Service
• Jacking and Other Instructions
• Jacking Vehicle
• Towing Vehicle
• Transporting Vehicle
• Safety and Instruction Decals
• 2 – Product Records and Maintenance
• Product Records
• Maintenance
• Equivalents and Conversions
• Torque Specifications
• Fastener Identification
• Using a Torque Wrench with an Offset Wrench
• Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series)
• Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Series)
• Other Torque Specifications
• Conversion Factors
• 3A – Electrical System
• General Information
• Operator's Manual
• Electrical Drawings
• Rear Frame Panel Cover
• Opening Battery Circuit
• Vehicle Operation
• Special Tools
• Multimeter
• Battery Terminal Protector
• Dielectric Gel
• Hand Pump Hose Assembly
• Battery Lift Strap
• Battery Hydrometer
• 36, 48 Volt Battery Discharge Unit
• Troubleshooting
• General Run Problems
• Battery Charger Operation
• Battery Charger Problems
• Component Testing
• Key Switch
• Fuses
• Battery Discharge Indicator
• Light Switch
• Direction Selector Switch
• Status Indicator Light
• Supervision Speed Limit Switch
• Parking Brake Switch
• USB Charge Port
• Main Contactor (48 VDC)
• Accelerator Pedal
• Traction Motor
• On-board Battery Charger
• Controller
• Diode Assembly
• Reverse Audio Alarm (If Equipped)
• Service and Repairs
• Battery Service
• Traction Motor
• Traction Motor Service
• Controller
• On-board Battery Charger
• 3B-Electrical System – Lithium
• General Information
• Vehicle Operation
• T: Display
• CAN bus Communications
• SC1: Lithium–Ion Battery Controller
• SC2: Traction Controller
• Special Tools
• Multimeter
• Battery Terminal Protector
• Dielectric Gel
• Lithium–Ion Battery Shipping Kit
• Troubleshooting
• Operator Advisories
• Machine Faults
• General Run Problems
• Battery Charger Problems
• Battery Charger Error Codes
• Battery Charger Fault Codes
• Component Testing
• Fuses
• CAN bus
• T: Display
• SC1: Lithium–Ion Battery Controller (BMS)
• SC2: Traction Controller
• Key Switch
• Light Switch
• Direction Selector Switch
• Supervision Speed Limit Switch
• Parking Brake Switch
• USB Charge Port
• Main Contactor (48 VDC)
• Accelerator Pedal
• Traction Motor
• On–board Battery Charger
• Diode Assembly
• CAN bus Terminator Resistor
• Reverse Audio Alarm (If Equipped)
• Service and Repairs
• Battery Service
• Battery Removal
• Battery Installation
• Caring for the Lithium–Ion Batteries
• Battery Charging
• Battery Storage
• Shipping and Transporting the Lithium–IonBatteries
• Traction Motor
• Traction Motor Service
• SC2: Traction Controller
• SC1: Lithium–Ion Battery Controller (BMS)
• On-board Battery Charger
• 4 – Transaxle
• General Information
• Operator's Manual
• Specifications
• Service and Repairs
• Transaxle Assembly
• Transaxle Assembly Service
• 5 – Chassis
• General Information
• Operator's Manual
• Thread Forming Fasteners
• Specifications
• Special Tools
• Spanner Wrench
• Shock Spring Compressor
• Tools for Frame Extension Kit
• Troubleshooting
• Suspension and Steering
• Brakes
• Adjustments
• Adjust Parking Brake
• Adjust Front Wheel Toe-in
• Service and Repairs
• Check Tire Pressure
• Inspect Tires and Wheels
• Front Wheels and Hubs
• Rear Wheels and Hubs
• Front Brake Calipers
• Front Brake Caliper Service
• Rear Brake Calipers
• Rear Brake Caliper Service
• Parking Brake Cables and Lever Assembly
• Brake Master Cylinder
• Brake Master Cylinder Service
• Bleed Brake System
• Steering Assembly
• Steering Rack Assembly Service
• Front Suspension
• Rear Suspension
• Swing Arm Mount Assembly
• Seat Base
• Dash
• Front Fenders, Hood and Bumper
• Cargo Bed
• 6 – Electrical Drawings
• Electrical Drawing Designations
• Electrical Schematic
• Workman GTX Electric (Serial Numbers Below 403448000)
• Workman GTX Electric (Serial Numbers Above 403448001)
• Workman GTX -Lithium
• Electrical Circuit Drawings
• ON Circuit (Key Switch in ON Position)
• Run Circuits (Forward)
• Battery Charging Circuit
• Wire Harnesses
• Workman GTX Electric Wire Harness − Main (Serial Numbers Below 403448000
• Workman GTX Electric Wire Haness Drawing – Main(Serial Numbers Above 403448001)
• Workman GTX LithiumWire Haness Drawing — Main
• Wire Harness − Cab Power Supply
• Wire Harness − Cab Model 07142
• Wire Harness − Light Kit (Cab)
• Wire Harness − Light Kit (No Cab)
• Wire Harness − EU Tail Light Kit
• Wire Harness − Power Upgrade
• Workman GTX ElectricWireless Hourmeter Wire Haness Diagram
• Workman GTX LithiumCharger Interface Wire Haness Diagram