Toro Workman HD, HDX, HDX-D (HD S.N 313000001 and up, HDX, HDX-D with Kubota & Kohler Engine) Service Repair Manual

Table of Content – Workman HD, HDX, HDX-D (HD S.N 313000001 and up, HDX, HDX-D with Kubota & Kohler Engine)

• Title Page
• Revision History
• Reader Comments
• Preface
• Table Of Contents (Page 1)
• Table of Contents (Page 2)
• 1 – Safety
• Safety Instructions
• Before Operating
• While Operating
• Maintenance and Service
• Jacking Vehicle
• Using Bed Safety Support
• Safety and Instruction Decals
• 2 – Product Records and Maintenance
• Product Records
• Maintenance
• Equivalents and Conversions
• Torque Specifications
• Fastener Identification
• Using a Torque Wrench with an Offset Wrench
• Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series Fasteners)
• Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Fasteners)
• Other Torque Specifications
• Conversion Factors
• 3 – Kubota EFI Gasoline Engine
• Specifications
• Introduction
• Traction Unit Operator's Manuals
• Kubota Workshop and Diagnostics Manuals
• Kubota Gasoline Engine
• Kubota Gasoline Engine Electronic Control Unit (ECU)
• Service and Repairs
• Air Cleaner System
• Exhaust System
• Fuel System
• Radiator
• Engine
• KUBOTA WORKSHOP MANUAL, GASOLINE ENGINE, WG972-G-E3F
• KUBOTA DIAGNOSTICS MANUAL, GASOLINE ENGINE, WG972-G-E3F
• 4 – Kubota Diesel Engine
• Specifications
• General Information
• Operator's Manual
• Adjustments
• Adjust Accelerator Cable
• Service and Repairs
• Air Cleaner System
• Exhaust System
• Fuel System
• Radiator
• Engine
• KUBOTA WORKSHOP MANUAL, DIESEL ENGINE, SM-E3B SERIES
• 5 – Kohler Air Cooled Gasoline Engine
• Specifications
• General Information
• Operator's Manual
• Service and Repairs
• Cooling System
• Exhaust System
• Fuel System
• Engine
• KOHLER COMMAND ENGINE Service Repair Manual
• 6 – Drive Train
• Specifications
• General Information
• Drive Train Operation
• Operator's Manual
• Special Tools
• Adjustments
• Power-Take-Off (PTO) Cable Adjustment (If Equipped)
• Troubleshooting
• Clutch
• Transaxle
• Service and Repairs
• Shift Cable Replacement
• Driveshaft
• Driveshaft Cross and Bearing Service
• Power-Take-Off (PTO) Removal & Installation (If Equipped)
• Transaxle
• Clutch Service
• Transaxle Service
• Transaxle Disassembly
• Transaxle Inspection
• Transaxle Assembly
• Power Take-Off (PTO) Service (If Equipped)
• Disassembly
• Inspection
• Assembly
• 7 – Chassis
• Specifications
• General Information
• Operator's Manual
• Tire Pressure
• Special Tools
• Troubleshooting
• Suspension and Steering
• Brakes
• Service and Repairs
• Wheel Assembly
• Brake System
• Brake Caliper Service
• Bleed Brake System
• Parking Brake Caliper Service
• Brake Master Cylinder
• Brake Master Cylinder Service
• Parking Brake Cable
• Wheel Hub
• Steering Assembly
• Front Control Arms
• Front Compression Spring Service
• Front Shock Absorber
• Rear Shock Absorber
• Rear Leaf Spring
• Front Wheel Alignment
• Steering Wheel
• Seat Base
• Hood
• Windshield Wiper Assembly (Machines with Operator Cab)1. Flange- head screw (10 each)2. Sealing washer (10 each)3. Cab roof4. Bulb trim seal5. Console foam6. Fuse block mount7. Wiper motor8. Wiper motor bracket9. Roof console10. Clip
• 8 – Electrical System
• Electrical Schematics
• Special Tools
• Troubleshooting
• Electrical System Quick Checks
• Battery Test (Open Circuit Test)
• Charging System Test
• Glow Plug System Test (Workman HDX-D)
• Verify Interlock System Operation
• Component Testing
• Ignition (Key) Switch
• Gauge Cluster
• Fuses
• Headlight Switch
• Clutch Switch(s)
• Brake Switch(s)
• Hydraulic Lift Lever Interlock Switch
• 3rd – High Lockout Key Switch
• Transaxle Switches
• Power Relay (Four Terminals)
• Relay (Five Terminals)
• Fusible Link
• Diodes
• Electronic Throttle Control (Workman HDX)
• Fuel Run, Stop Solenoid (Workman HDX-D)
• Fuel Gauge Sender (Workman HD & HDX-D)
• Fuel Pump, Sender (Workman HDX)
• Fuel Pump (Workman HDX-D)
• Temperature Sender (Workman HDX and HDX-D)
• Electric Fan Thermal Switch (Workman HDX-D)
• Speed Sensor
• Glow Controller (Workman HDX-D)
• High Flow Hydraulics Kit Switch (High Flow Hydraulics Kit)
• Hydraulic Solenoid Valve Coil (High Flow Hydraulics Kit)
• Rear PTO Switch (Optional Kit)
• Interlock Switch (1, 3 Area Lift Platform Kit)
• Windshield Washer, Wiper Switch (Machines with Operator Cab)
• Diode Assembly (Machines with Operator Cab)
• Service and Repairs
• Battery Storage
• Battery Care
• Battery Service
• Headlights
• Tail Lamps
• 9 – Hydraulic System
• Specifications
• General Information
• Operator's Manual
• Hydraulic Hoses
• Hydraulic Hose and Tube Installation (O-Ring Face Seal Fitting)
• Hydraulic Fitting Installation (SAE Straight Thread O-Ring Fitting into Component Port)
• Special Tools
• Hydraulic Schematics
• Primary Hydraulic System Schematic
• High Flow Hydraulic System Schematic
• Hydraulic Circuit Operation
• Steering Circuit
• Raise and Lower Bed
• High Flow Hydraulic Circuit
• Troubleshooting
• Testing
• Primary Hydraulic System Gear Pump Flow Test (Workman HDX and HDX-D)
• Primary Hydraulic System Gear Pump Flow Test (Workman HD)
• Primary Hydraulic System Relief Valve Pressure Test
• Steering Control Valve and Steering Cylinder Test
• Lift Cylinder Internal Leakage Test
• High Flow Hydraulic System Gear Pump Flow and Relief Pressure Tests
• Service and Repairs
• General Precautions for Removing and Installing Hydraulic System Components
• Check Hydraulic Lines and Hoses
• Primary Hydraulic System Gear Pump (Workman HDX and HDX-D)
• Primary Hydraulic System Gear Pump (Workman HD)
• Primary Hydraulic System Gear Pump Service
• High Flow Hydraulic System Gear Pump Service
• Lift Valve
• Lift Valve Service
• Steering Control Valve
• Steering Control Valve Service
• Steering Cylinder
• Steering Cylinder Service
• Lift Cylinder
• Lift Cylinder Service
• Hydraulic Manifold (High Flow Hydraulics Kit)
• DANFOSS STEERING UNIT TYPE OSPM Service Repair Manual
• 10 – Front Wheel Drive (4WD)
• Specifications
• General Information
• Operator's Manual
• Service and Repairs
• Constant Velocity (CV) Axle Assembly
• Inspect CV Axle Boot and Test CV Axle
• Differential Driveshaft
• Driveshaft Cross and Bearing Service
• Front Differential
• Front Differential Service
• Front Differential Disassembly
• Front Differential Assembly
• HILLIARD FRONT DRIVE DIFFERENTIAL PARTS and Service Repair Manual
• 11 – Electrical Drawings
• Electrical Drawing Designations
• Workman HD (Serial Numbers313000001 to 404350000)
• Workman HD (Serial NumbersAbove 404350001)
• Workman HDX (Serial Numbers313000001 to 401400000)
• Workman HDX (Serial Numbers401400001 to 404350000)
• Workman HDX (Serial NumbersAbove 404350001)
• Workman HDX–D (Serial Numbers313000000 to 314000000)
• Workman HDX–D (Serial Numbers314000001 to 401420000)
• Workman HDX–D (Serial Numbers401420001 to 404350000)
• Workman HDX–D (Serial NumbersAbove 404350001)
• Front Wire Harness: Workman HD (SerialNumbers 313000000 to 314000000)
• Front Wire Harness: Workman HD (SerialNumbers 314000001 to 401406000)
• Front Wire Harness: Workman HD (SerialNumbers 401406001 to 404350000)
• Front Wire Harness: Workman HD (Serial Numbers 404350001 to 409080000)
• Front Wire Harness Drawing(Serial Number above 409080000)
• Rear Wire Harness Drawing
  Serial Number below 409080000)
• Rear Wire Harness Drawing(Serial Number above 409080000)
• Front Wire Harness: Workman HDX (SerialNumbers 313000001 to 314000000)
• Front Wire Harness: Workman HDX (SerialNumbers 314000001 to 316000000)
• Front Wire Harness: Workman HDX (SerialNumbers 316000001 to 316999999)
• Front Wire Harness: Workman HDX (SerialNumbers 400000000 to 401400000)
• Front Wire Harness: Workman HDX (SerialNumbers 401400001 to 404350000)
• Front Wire Harness: Workman HDX (SerialNumbers 404350001 to 409100000)
• Front Wire Harness Drawing(Serial Number above 409100000)
• Rear Wire Harness: Workman HDX (SerialNumbers 313000001 to 315000500)
• Rear Wire Harness: Workman HDX (SerialNumbers 315000501 to 316999999)
• Rear Wire Harness: Workman HDX (SerialNumbers 400000000 to 401420000)
• Rear Wire Harness: Workman HDX (SerialNumbers 401420001 to 409100000)
• Rear Wire Harness Drawing(Serial Number above 409100000)
• Front Wire Harness: Workman HDX–D (SerialNumber 313000000 to 314000000)
• Front Wire Harness: Workman HDX–D (SerialNumber 314000001 to 316000000)
• Front Wire Harness: Workman HDX–D (SerialNumber 316000001 to 400000000)
• Front Wire Harness: Workman HDX–D (SerialNumber 400000001 to 401420000)
• Front Wire Harness: Workman HDX–D (SerialNumber 401420001 to 404350000)
• Front Wire Harness: Workman HDX–D (SerialNumber 4043500001 to 408000000)
• Workman HDX–D Front Wire Harness Drawing(Serial Number above 408000000)
• Rear Wire Harness: Workman HDX–D (SerialNumbers 313000000 to 400000000)
• Rear Wire Harness: Workman HDX–D (SerialNumbers 400000001 to 401420000)
• Rear Wire Harness: Workman HDX–D (SerialNumbers 401420001 to 408000000)
• Workman HDX–D Rear Wire Harness Drawing(Serial Number above 408000000)
• Front Wire Harness:Workman HDX–D (Industrial)
• Rear Wire Harness:Workman HDX–D (Industrial)
• Heater Kit–Wire Harness DrawingWorkman HD Series