Toro Workman HD, HDX, HDX-D (HD S.N below 314000000, HDX, HDX-D with Briggs Daihatsu & Kohler Engines) Service Repair Manual

Table of Content – Workman HD, HDX, HDX-D (HD S.N below 314000000, HDX, HDX-D with Briggs Daihatsu & Kohler Engines)

• Preface
• Table Of Contents
• 1 – Safety
• Safety Instructions
• Before Operating
• While Operating
• Maintenance and Service
• Jacking Vehicle
• Using Bed Safety Support
• 2 – Product Records and Maintenance
• Product Records
• Maintenance
• Equivalents and Conversions
• Torque Specifications
• 3 – Briggs, Daihatsu Gasoline Engine
• Specifications
• General Information
• Operator’s Manual
• Adding Oil to Engine
• Engine Electronic Controller
• Adjustments
• Engine Speed Adjustment
• Engine Diagnostics
• Check Engine Light
• Service and Repairs
• Air Cleaner System
• Fuel Tank
• Fuel Pump
• Exhaust System
• Radiator
• Engine
• Engine Throttle Bracket
• EFI System
• Overview
• EFI System Components
• EFI Troubleshooting
• Briggs & Stratton 3LC Gas Engine Repair Manual
• Briggs & Stratton EFI Troubleshooting Guide
• 4 – Briggs & Stratton Diesel Engine
• Specifications
• General Information
• Operator’s Manual
• Adding Oil to Engine
• Adjustments
• Adjust Engine Speed
• Service and Repairs
• Air Cleaner System
• Fuel Tank
• Exhaust System
• Radiator
• Engine
• Engine Throttle Bracket
• Briggs & Stratton 3LC Diesel Engine Repair Manual
• 5 – Kohler Gasoline Engine
• Specifications
• General Information
• Operator’s Manual
• Service and Repairs
• Cooling System
• Fuel Tank
• Exhaust System
• Engine
• Kohler Engine Service Repair Manual
• 6 – Drive Train
• Specifications
• General Information
• Drive Train Operation
• Operator’s Manual
• Special Tools
• Clutch Alignment Tool
• Adjustments
• PTO Cable Adjustment (If Equipped)
• Troubleshooting
• Clutch
• Transaxle
• Service and Repairs
• Shift Cable Replacement
• Driveshaft
• Driveshaft Cross and Bearing Service
• PTO Removal and Installation (If Equipped)
• Transaxle
• Clutch Service
• Transaxle Service
• Transaxle Disassembly
• Transaxle Inspection
• Transaxle Assembly
• Power Take–Off (PTO) Service (If Equipped)
• Disassembly
• Inspection
• Assembly
• 7 – Chassis
• Specifications
• General Information
• Operator’s Manual
• Tire Pressure
• Special Tools
• Compression Spring Tool
• Troubleshooting
• Suspension and Steering
• Brakes
• Service and Repairs
• Wheel Assembly
• Brake System
• Brake Caliper Service
• Parking Brake Caliper Service
• Bleed Brake System
• Brake Master Cylinder
• Brake Master Cylinder Service
• Parking Brake Cable
• Wheel Hub
• Steering Assembly
• Front Control Arms
• Front Compression Spring Service
• Front Shock Absorber
• Rear Shock Absorber
• Rear Leaf Spring
• Front Wheel Alignment
• Steering Wheel
• Seat Base
• Hood
• 8 – Electrical System
• Electrical Schematics
• Special Tools
• Digital Multimeter
• Skin–Over Grease
• Dielectric Gel
• Battery Terminal Protector
• Battery Hydrometer
• Troubleshooting
• Electrical System Quick Checks
• Component Testing
• Ignition (Key) Switch
• Gauge Cluster
• Fuses
• Headlight Switch
• Brake Switch
• Clutch Switch
• Hydraulic Lift Lever Interlock Switch
• 3rd — High Lockout Key Switch
• Transaxle Switches
• Power Relay (Four Terminals)
• Relay (Five Terminals)
• Diodes
• Fusible Link
• Fuel Gauge Sender
• Fuel Pump (Workman HDX)
• Temperature Sender (Workman HDX and HDX–D)
• Thermal Fan Switch (Workman HDX and HDX–D)
• Speed Sensor (Workman HDX and HDX–D)
• Glow Plug Timer (Workman HDX–D)
• Delay Timer (Vehicles with 4WD)
• High Flow Hydraulics Kit Switch (Vehicles with High Flow Hydraulics Kit)
• Hydraulic Solenoid Valve Coil (Vehicles with High Flow Hydraulics Kit)
• Rear PTO Switch (Optional Kit)
• Battery Test (Open Circuit Test)
• Charging System Test
• Glow Plug System Test (Workman HDX–D)
• Verify Interlock System Operation
• Service and Repairs
• Battery Storage
• Battery Care
• Battery Service
• Headlights
• Tail Lamps
• 9 – Hydraulic System
• Specifications
• General Information
• Operator’s Manual
• Hydraulic Hoses
• Hydraulic Hose and Tube Installation (O–Ring Face Seal Fitting)
• Hydraulic Fitting Installation
• Hydraulic Schematics
• Vehicle Hydraulic Schematic
• High Flow Hydraulics Kit (If Equipped) Schematic
• Hydraulic Circuit Operation
• Steering Circuit
• Raise and Lower Bed
• High Flow Hydraulic Circuit
• Special Tools
• Hydraulic Pressure Test Kit
• Hydraulic Tester (Pressure and Flow)
• Hydraulic Test Fitting Kit
• O–ring Kit
• Male Coupler (For High Flow Hydraulics Kit)
• Troubleshooting
• Testing
• Before Performing Hydraulic Tests
• Precautions For Hydraulic Testing
• Gear Pump Flow and System Relief Pressure (Workman HDX and HDX–D)
• Gear Pump Flow and System Relief Pressure (Workman HD)
• Steering Control Valve and Steering Cylinder
• Lift Cylinder Internal Leakage
• High Flow Hydraulics Kit (If Equipped) Gear Pump Flow and Relief Pressure
• Service and Repairs
• General Precautions for Removing and Installing Hydraulic System Components
• Check Hydraulic Lines and Hoses
• Gear Pump (Workman HDX and HDX–D)
• Gear Pump (Workman HD)
• Gear Pump Service
• Gear Pump Service (Vehicles with High Flow Hydraulics Kit)
• Lift Valve
• Lift Valve Service
• Steering Control Valve
• Steering Control Valve Service
• Steering Cylinder
• Steering Cylinder Service
• Lift Cylinder
• Lift Cylinder Service
• Hydraulic Manifold (High Flow Hydraulics Kit)
• Sauer Danfoss Steering Control Service Repair Manual
• 10 – Front Wheel Drive (4WD)
• Specifications
• General Information
• Operator’s Manual
• Service and Repairs
• CV Axle Assembly
• Inspect CV Axle Boot and Test CV Axle
• Differential Driveshaft
• Driveshaft Cross and Bearing Service
• Front Differential
• Front Differential Service
• Front Differential Disassembly
• Front Differential Assembly
• Front Wheel Drive Differential
• 11 – Electrical Drawings
• Workman HD Schematic
• Workman HDX Schematic
• Workman HDX-D Schematic
• Workman HD Start Circuits
• Workman HD Run Circuits
• Workman HDX Start Circuits
• Workman HDX Run Circuits
• Workman HDX-D Glow Plug Circuits
• Workman HDX-D Start Circuits
• Workman HDX-D Run Circuits
• Front Wire Harness (All Models)
• Front Wiring Diagram (All Models)
• Workman HD Rear Wire Harness
• Workman HD Rear Wiring Diagram
• Workman HDX Rear Wire Harness
• Workman HDX Rear Wiring Diagram
• Workman HDX-D Rear Wire Harness
• Workman HDX-D Rear Wiring Diagram