Toro Workman HDX Auto Service Repair Manual

Table of Content – Workman HDX Auto

• Title Page
• Revision History
• Reader Comments
• Preface
• Table Of Contents
• 1 – Safety
• Safety Instructions
• Before Operating
• While Operating
• Maintenance and Service
• Jacking Vehicle
• Using Bed Safety Support
• Safety and Instruction Decals
• 2 – Product Records and Maintenance
• Product Records
• Maintenance
• Equivalents and Conversions
• Decimal and Millimeter Equivalents
• U.S. to Metric Conversions
• Torque Specifications
• Fastener Identification
• Using a Torque Wrench with an Offset Wrench
• Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series Fasteners)
• Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Fasteners)
• Other Torque Specifications
• Conversion Factors
• 3 – Kohler Gasoline Engine
• Specifications
• General Information
• Operator's Manual
• Kohler Aegis Service Repair Manual
• Engine Electronic Control Unit (ECU)
• Adjustments
• Adjust Accelerator Control
• Service and Repairs
• Accelerator Control
• Air Cleaner System
• Fuel Tank
• Fuel Evaporative Control System
• Fuel Pump
• Exhaust System
• Radiator
• Oil Filter Assembly
• Engine
• KOHLER AEGIS Service Repair Manual
• 4 – Drive Train
• Specifications
• General Information
• Operator's Manual
• Drive Train Operation
• Drive Train Operation
• Clutch System Operation
• Primary Clutch Operation
• Secondary Clutch Operation
• Special Tools
• Clutch Removal Tools
• Piston Installation Tool
• Secondary Clutch Press Tool
• Troubleshooting
• Clutch
• Transmission
• Adjustments
• Shift Cable Adjustment
• Service and Repairs
• Shift Cable
• Bleed Speed Control System
• Speed Control System
• Speed Limiter Assembly
• Speed Limiter Cover Service
• CVT Enclosure Cover
• CVT Drive Belt
• Primary and Secondary Clutches
• Primary Clutch Service
• Secondary Clutch Service
• Rear CV (Constant Velocity) Axles
• Rear Driveshaft
• Rear Driveshaft Cross and Bearing Service
• Rear Differential
• Rear Differential Service
• Transmission
• Transmission Service
• 5 – Chassis
• Specifications
• General Information
• Operator's Manual
• Tire Pressure
• Special Tools
• Compression Spring Tool
• Troubleshooting
• Suspension and Steering
• Brakes
• Adjustments
• Parking Brake Adjustment
• Front Wheel Alignment
• Service and Repairs
• Wheel Assembly
• Brake System
• Brake Caliper Service
• Bleed Brake System
• Brake Master Cylinder
• Brake Master Cylinder Service
• Parking Brake Cable
• Parking Brake Caliper
• Wheel Hub
• Steering Assembly
• Front Control Arms
• Front Compression Spring Service
• Front Shock Absorber
• Rear Shock Absorber
• Rear Leaf Spring
• Steering Wheel
• Seat Base
• Hood
• Windshield Wiper Assembly (Machines with Operator Cab)
• 6 – Electrical System
• General Information
• Operator's Manual
• Electrical Drawings
• Special Tools
• Digital Multimeter
• Dielectric Gel
• Battery Hydrometer
• Battery Terminal Protector
• Spark Tester
• Troubleshooting
• Electrical System Quick Checks
• Battery Test (Open Circuit Test)
• Charging System Test
• Verify Interlock System Operation
• Component Testing
• Ignition (Key) Switch
• Gauge Cluster
• Fuses
• Headlight Switch
• Rear Differential Lock Switch
• Brake Switch
• Parking Brake Switch
• Hydraulic Lift Lever Interlock Switch
• High Flow Hydraulics Switch (Vehicles with High Flow Hydraulics)
• Front Differential Interrupter Switch (Vehicles with 4WD)
• Main Power Relay (Four Terminals)
• Relays with Five (5) Terminals
• Diode Assemblies
• Fusible Link
• Fuel Gauge Sender
• Fuel Pump
• Temperature Sender
• Speed Sensor
• Hydraulic Solenoid Valve Coil (Vehicles with High Flow Hydraulics Kit)
• Windshield Washer, Wiper Switch (Machines with Operator Cab)
• Service and Repairs
• Battery Storage
• Battery Care
• Battery Service
• Headlights
• Tail Lights
• 7 – Hydraulic System
• Specifications
• General Information
• Operator's Manual
• Check Hydraulic Oil
• Relieving Hydraulic System Pressure
• Hydraulic Hoses
• Hydraulic Hose and Tube Installation (O-Ring Face Seal Fitting)
• Hydraulic Fitting Installation (SAE Straight Thread O-Ring Fitting into Component Port)
• Hydraulic Schematic
• Hydraulic Circuit Operation
• Steering Circuit
• Raise and Lower Bed
• High Flow Hydraulic Circuit
• Special Tools
• Hydraulic Pressure Test Kit
• Hydraulic Tester (Pressure and Flow)
• Hydraulic Test Fitting Kit
• O-ring Kit
• Male Coupler (For High Flow Hydraulics)
• Troubleshooting
• Testing
• Gear Pump Flow and System Relief Pressure
• Steering Control Valve and Steering Cylinder
• Lift Cylinder Internal Leakage
• High Flow Hydraulics Gear Pump Flow and System Relief Pressure
• Service and Repairs
• General Precautions for Removing and Installing Hydraulic System Components
• Check Hydraulic Lines and Hoses
• Hydraulic Reservoir
• Gear Pump (Vehicles with Standard Hydraulics)
• Gear Pump Service (Vehicles with Standard Hydraulics)
• Gear Pump (Vehicles with High Flow Hydraulics)
• Gear Pump Service (Vehicles with High Flow Hydraulics)
• Lift Valve
• Lift Valve Service
• Steering Control Valve
• Steering Control Valve Service
• Steering Cylinder
• Steering Cylinder Service
• Lift Cylinder
• Lift Cylinder Service
• Hydraulic Manifold (Vehicles with High Flow Hydraulics)
• DANFOSS STEERING UNIT TYPE OSPMService Repair Manual
• 8 – Four Wheel Drive (Optional Kit)
• Specifications
• General Information
• Front Wheel Drive Operation
• Installation Instructions
• Service and Repairs
• CV (Constant Velocity) Axle Assembly
• Front Differential Driveshaft
• Driveshaft Cross and Bearing Service
• Front Differential
• Front Differential Service
• HILLIARD FRONT DRIVE SYSTEM DIFFERENTIALPARTS and Service Repair Manual
• 9 – Electrical Drawings
• Electrical Drawing Designations
• Wire Color
• Wire Size
• Electrical Schematic (SerialNumbers 314000001 to 403430000)
• Electrical Schematic (SerialNumbers Above 403430001)
• Front Wire Harness (Serial NumbersBelow 316000000)
• Front Wire Harness (Serial Numbers316000001 to 403430000)
• Front Wire Harness (Serial NumbersAbove 403430001)
• Rear Wire Harness
• Rear Differential Solenoid ControllerWire Harness
• Heater Kit–Wire Harness Drawing