TOYOTA 7BWS10, 7BWS13 Lift Pallet Truck Repair Manual

Format: PDF
Language: English
Model Covered: 7BWS10, 7BWS13
Effective Serial Number 40500 – UP

• TOYOTA 7BWS10, 7BWS13 Lift Pallet Truck Repair Manual – 312 Pages

The information in this service manual covers model 7BWS10/13.
Federal and State laws require that operators be completely trained in the safe operation of lift trucks in accordance with OHSA regulation 1910.178. An operator’s manual is sent with every Toyota truck when it is manufactured. If the operator’s manual is missing from the truck, a new manual may be obtained by contacting: Toyota Industrial Equipment
The information contained in this service manual is intended as a guide to help trained, qualified, and authorized technicians safely service the truck. The service manual is divided into four separate sections which cover needed information for servicing the truck types. The main subject for each of these sections is described below:
SECTIONSUBJECT
M – MACHINE INFORMATION
P – PLANNED MAINTENANCE
S – SERVICE INSTRUCTIONS
O – OPTIONS

Table of content of the Repair Service Manual

Ordering Spare Parts ………………………………………………………………………… 1
Standard Codes ……………………………………………………………………………….. 11
Warning Symbols …………………………………………………………………………….. 13
Prohibitory Symbols ………………………………………………………………………… 14
Safety ………………………………………………………………………………………………. 15
Battery Safety ………………………………………………………………………………….. 20
Static Discharge Precautions ……………………………………………………………. 25
Welding Safety …………………………………………………………………………………. 27
Introduction, Service Manual ……………………………………………………………. 29
Contents, Section M …………………………………………………………………………. 31
General Product Information …………………………………………………………….. 33
Inch (SAE) and Metric Fasteners ………………………………………………………. 39
Technical Service Data …………………………………………………………………….. 51
Contents, Section P ………………………………………………………………………….. 55
Introduction, Maintenance ………………………………………………………………… 57
Service Schedule …………………………………………………………………………….. 61
Lubrication Chart …………………………………………………………………………….. 71
Oil and Grease Specifications ………………………………………………………….. 72
Contents, Section S …………………………………………………………………………. 73
Stabilizer Support Arms …………………………………………………………………… 75
Inspection, Covers …………………………………………………………………………… 81
Decals ……………………………………………………………………………………………… 83
Electric Motors …………………………………………………………………………………. 85
Transmission …………………………………………………………………………………… 99
Parking Brake System ……………………………………………………………………… 111
Drive Wheel …………………………………………………………………………………….. 117
Load Wheels …………………………………………………………………………………… 125
Tiller Arm Handle ……………………………………………………………………………. 129
Tiller Arm Head ……………………………………………………………………………….. 135
Steering Bearing …………………………………………………………………………….. 139
Electrical Functions ………………………………………………………………………… 141
Battery ……………………………………………………………………………………………. 199
Battery Connector …………………………………………………………………………… 217
Switches …………………………………………………………………………………………. 221
Fuses ……………………………………………………………………………………………… 229
Contactor Panel ………………………………………………………………………………. 235
Transistor Controller ………………………………………………………………………. 239
Hydraulic System ……………………………………………………………………………. 253
Lift Cylinder …………………………………………………………………………………….. 269
Mast ……………………………………………………………………………………………….. 275
Forks ………………………………………………………………………………………………. 297
Appendix ………………………………………………………………………………………… 301