Toyota 7FBCU15, 7FBCU18, 7FBCU20, 7FBCU25, 7FBCHU25 Forklift Repair Manual

Format: PDF
Language: English
Model Covered: 7FBCU15, 7FBCU18, 7FBCU20, 7FBCU25, 7FBCHU25

• TOYOTA 7FBCU15, 7FBCU18, 7FBCU20, 7FBCU25, 7FBCHU25 Forklift Repair Manual – 918 Pages
• Supplement Manual – 91 Pages

This manual covers the inspection, adjustment and repair procedures mainly for the overhaul of the engine, chassis and material handling system of the TOYOTA ELECTRICAL POWERED FORKLIFT 7FBCU15 – 55 series.
This repair manual contains the latest information available. Please under-stand that disagreement can take place between the descriptions in the manual and actual vehicles due to change in design and specifications. Any change or modifications thereafter will be informed by Toyota Industrial Equipment Parts & Service News.
For the service procedures of the mounted engine, read repair manuals listed below as reference together with this manual.

Table of content of the Repair Service Manual

GENERAL
BATTERY
MULTI-DISPLAY FUNCTIONS
TROUBLESHOOTING
MOTOR
DRIVE UNIT
FRONT AXLE
REAR AXLE
STEERING
BRAKE
BODY
MATERIAL HANDLING SYSTEM
MAST
CYLINDER
OIL PUMP
SAS FUNCTIONS
APPENDIX

1. Safe operation
(1) After jacking up, always support with wooden blocks or rigid stands.
(2) When hoisting the vehicle or its heavy component, use wire rope(s) with a sufficient reserve in load capacity.
(3) Always disconnect the battery plug before the inspection or servicing of electrical parts.
2. Tactful operation
(1) Prepare the mechanic tools, necessary measuring instruments (circuit tester, megger, oil pressure gauge, etc.) and SSTs before starting operation.
(2) Before disconnecting wiring, always check the cable color and wiring state.
(3) When overhauling functional parts, complicated portions or related mechanisms, arrange the parts neatly to prevent confusion.
(4) When disassembling and inspecting such a precision part as the control valve, use clean tools and operate in a clean location.
(5) Follow the described procedures for disassembly, inspection and reassembly.
(6) Replace, gaskets, packing and O-rings with new ones each time they are disassembled.
(7) Use genuine Toyota parts for replacement.
(8) Use specified bolts and nuts. Observe the specified tightening torque at the time of reassembly.
(Tighten to the center of the specified tightening torque range.)
If no tightening torque is specified, tighten the bolt or nut according to the standard tightening
torque table.