Toyota 7FBE10, 7FBE13, 7FBE15, 7FBE18, 7FBE20 Forklift Repair Manual

Format: PDF
Language: English
Model Covered: 7FBE10, 7FBE13, 7FBE15, 7FBE18, 7FBE20

• TOYOTA 7FBE10, 7FBE13, 7FBE15, 7FBE18, 7FBE20 Forklift Repair Manual – 513 Pages

This manual covers the inspection, adjustment and repair procedures mainly for the overhaul of the engine, chassis and material handling system of the TOYOTA ELECTRIC POWERED FORKLIFT 7FBE10 to 20 series.
This repair manual contains the latest information available. Please under-stand that disagreement can take place between the descriptions in the manual and actual vehicles due to change in design and specifications. Any change or modifications thereafter will be informed by Toyota Industrial Equipment Parts & Service News.
For the service procedures of the mounted engine, read repair manuals listed below as reference together with this manual.

Table of content of the Repair Service Manual

GENERAL
BATTERY
CHARGER (OPT)
CONTROLLER
MULTI-DISPLAY FUNCTIONS
TROUBLESHOOTING
MOTOR
DRIVE UNIT & FRONT AXLE
REAR AXLE
STEERING
BRAKE
BODY & FRAME
MATERIAL HANDLING SYSTEM
MAST
CYLINDER
OIL PUMP
OIL CONTROL VALVE
SAS FUNCTIONS (OPT)
APPENDIX

GENERAL INSTRUCTIONS
1. Skillful operation
(1) Prepare the tools, necessary measuring instruments (circuit tester, megohmmeter, oil pressure gauge, etc.) and SSTs before starting operation.
(2) Check the cable color and wiring state before disconnecting any wiring.
(3) When overhauling functional parts, complicated sections or related mechanisms, arrange the parts neatly to prevent confusion.
(4) When disassembling and inspecting a precision part such as the control valve, use clean tools and operate in a clean location.
(5) Follow the specified procedures for disassembly, inspection and reassembly.
(6) Always replace gaskets, packing, O-rings, self-locking nuts and cotter pins with new ones each time they are disassembled.
(7) Use genuine Toyota parts for replacement.
(8) Use specified bolts and nuts and observe the specified tightening torque when reassembling.
(Tighten to the medium value of the specified tightening torque range.) If no tightening torque is specified, use the value given in the “standard tightening torque table”.