TOYOTA 7FDU35, 7FDU45, 7FDU60, 7FDU70, 7FDU80, 7FDKU40, 7FDAU50 Forklift Repair Manual

Format: PDF
Language: English
Model Covered: 7FDU35, 7FDU45, 7FDU60, 7FDU70, 7FDU80, 7FDKU40, 7FDAU50

• TOYOTA 7FDU35, 7FDU45, 7FDU60, 7FDU70, 7FDU80, 7FDKU40, 7FDAU50 Forklift Repair Manual – 598 Pages
• Supplement Manual  – 136 Pages
• Three Way Catalytic System – 102 Pages
• Wiring Diagram – 26 Pages

This manual covers the inspection, adjustment and repair procedures mainly for the overhaul of the engine, chassis and material handling system of the Toyota Forklift 7FGU/7FDU35 – 80 series and 7FGCU35 – 70 series.
This repair manual contains the latest information. Please under-stand that disagreement can take place between the descriptions in the manual and actual vehicles due to change in design and specifications. Any change or modifications thereafter will be informed by Toyota Industrial Equipment Parts & Service News.
For the service procedures of the mounted engine, read repair manuals listed below as reference together with this manual.

Table of content of the Repair Service Manual

GENERAL
ENGINE
TORQUE CONVERTER &
TRANSMISSION
PROPELLER SHAFT
DIFFERENTIAL
FRONT AXLE
REAR AXLE
STEERING
BRAKE
BODY
MATERIAL HANDLING SYSTEM
MAST
CYLINDER
OIL PUMP
OIL CONTROL VALVE
SAS
APPENDIX

OPERATIONAL TIPS
Safe operation
(1) Make sure that correct size wire is used when lifting heavy material.
(2) After jacking up, always be sure to support with rigid rack or stand. Availability of SST and measuring tools Have the SST’s and measuring tools available before starting work. Neatness and orderliness
(1) Keep the working place neat and orderly so as to make it easier to work on your job.
(2) Disassembly of hydraulic equipment should always be done in clean place.