TOYOTA 7FGCU35, 7FGCU45, 7FGCU55, 7FGCU60, 7FGCU70, 7FGAU50 Forklift Repair Manual

Format: PDF
Language: English
Model Covered: 7FGCU35, 7FGCU45, 7FGCU55, 7FGCU60, 7FGCU70, 7FGAU50

• TOYOTA 7FGCU35, 7FGCU45, 7FGCU55, 7FGCU60, 7FGCU70, 7FGAU50 Forklift Repair Manual – 598 Pages
• Supplement Manual  – 136 Pages
• Three Way Catalytic System – 102 Pages
• Wiring Diagram – 26 Pages

This manual covers the inspection, adjustment and repair procedures mainly for the overhaul of the engine, chassis and material handling system of the Toyota Forklift 7FGU/7FDU35 – 80 series and 7FGCU35 – 70 series.
This repair manual contains the latest information available. Please under-stand that disagreement can take place between the descriptions in the manual and actual vehicles due to change in design and specifications. Any change or modifications thereafter will be informed by Toyota Industrial Equipment Parts & Service News.
For the service procedures of the mounted engine, read repair manuals listed below as reference together with this manual.

Table of content of the Repair Service Manual

GENERAL
ENGINE
TORQUE CONVERTER &
TRANSMISSION
PROPELLER SHAFT
DIFFERENTIAL
FRONT AXLE
REAR AXLE
STEERING
BRAKE
BODY
MATERIAL HANDLING SYSTEM
MAST
CYLINDER
OIL PUMP
OIL CONTROL VALVE
SAS
APPENDIX

PRECAUTIONS FOR REPAIR
Repair operation
1. Carefully protect electrical parts from direct water pressure (1 00 kPa (1 kgf/cm2) [I 4 psi]) application during vehicle washing.
2. After any repair, always conduct the final inspection according to the specified procedure.
3. Never attempt at electrical wiring modification. (Never install any electrical parts other than OPT.)
Parts handling
1. Handle each part with care. Especially avoid any impact on controller sensor parts as it will bring about adverse influence.
2. Sensor adjustment is necessary after repairing a part related to each sensor.
3. When installing the throttle switch, avoid incorrect connection of the max. (full) side and min. (idle) side. (The shorter wiring is for the min. side.)
4. Three types of controllers are used selectively according to the vehicle model.