Volvo EC15B XR Compact Excavator Repair Service Manual

$48.00

Manual Included:

Repair Service Manual: 1188 Pages

Specifications:

Brand: Volvo
Model: EC15B XR
Type: Compact Excavator
Manuals: Repair Service Manual
Publication Numbers:Ref. No 819030 5324
Language: English
Format: PDF

SKU: 777728 Categories: Excavator, Volvo

Description
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Table of Content EC15B XR Service Information

GENERAL
- DESCRIPTION, COMPLETE MACHINE
  - General
    - Position of components
- TABLES, FOR DESIGNING
  - - Load capacity tables
    - Nominal lifting loads EC15B XR
    - Reach of the working attachment EC15B
    - Warning sign – Open engine hood only with engine stopped
    - Warning sign – Safety distance from the movement area
    - Warning sign – Safety distance from the work area
- SPECIFICATIONS
  - - Fuels, lubricants and filling capacities (litres)
    - Strength class 8.8 Metric coarse and fine threads
    - Strength class 10.9 Metric coarse and fine threads
    - UNC-threads, coarse pitch
    - Volvo standard tightening torques
- STANDARD TIME

STANDARD PARTS, SERVICE
- LUBRICANT; FUEL; OTHER FLUID
  - - Recommended lubricants
- SERVICE
  - Maintenance
    - Condition test
      - Creeping of hydraulic cylinders
      - Deviation when travelling straight ahead
      - Measuring conditions
      - Measuring the play of the slewing bearing
      - Track travel speed
    - Maintenance instructions
  - Emergency measures
    - Jump starting
      - Starting the engine with jump wires

ENGINE WITH MOUNTING AND EQUIPMENT
- - General, engine installation and its function
    - Installing the engine
    - Performance characteristics (measuring values forł oneł hour with fan)
- ENGINE
  - Cylinder head
    - Checking the compression pressure
  - Valve mechanism
    - Adjusting the valves
- LUBRICATING SYSTEM
  - General, common info about 221 – 224
    - Lubrication system, description
    - Lubrication system, specification
  - Oil filter; filter housing
    - Removing and installing the pressure relief valve
    - Removing the oil filter
- FUEL SYSTEM
  - General (common info about 233 – 238)
    - Bleeding the fuel system
    - Checking and adjusting the injection nozzles
    - Schematic, fuel system
  - Fuel pump; filter; strainer
    - Fuel feed pump
      - Disassembling the fuel pump
      - Fuel injection timing
    - Filter; strainer
      - Changing the fuel filter
- COOLING SYSTEM
  - General, common info about 261 – 269
    - Technical data
  - Radiator, mounting and connections included
    - Radiator; heat exchanger
      - Removing the radiator
  - Coolant pump; thermostat
    - Coolant pump
      - Removing the coolant pump
    - Thermostat
      - Removing the thermostat housing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
- - Comprehensive info, electrical system
- BATTERY; ENERGY STORAGE SYSTEM; MOUNTING PARTS
  - General, common info about 311 – 313
- ALTERNATOR; CHARGING; ELECTRIC MOTOR; ELECTRIC DRIVES
  - General, common info about 321 – 322
  - Alternator inclusive drive
  - Charging; converter
- STARTING SYSTEM
  - General, common info about 331 – 334
  - Starter motor inclusive solenoid
    - Starter relay
  - Electric air pre-heater, excluding element
- LIGHTING
  - General, common info about 351 – 356
  - Lighting, extra, including working lighting
- OTHER ELECTRICAL EQUIPMENT
  - General, common info about 361 – 367
  - Audible warning from horn; mounting
- CABLE; FUSE; RELAY
  - Cable; battery disconnector
  - Electrical distribution box; fuse box; junction box
- INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM
  - General, common info about 383 – 387
  - Sender, monitoring system
  - Warning/information unit, display unit

POWER TRANSMISSION
- - General, common info about 410 – 436
    - General notes to be observe when working on power transmission assemblies
- HYDROSTATIC DRIVE
  - General, common info about 441 – 443
    - Hydraulic motor 1 Ţ€“ travel system
    - Mechanical transmission Ţ€“ track gearbox
  - Hydraulic motor incl. operating system.
    - Design of travel motor
    - Brake valve (counter balance valve)
    - Disassembling the travel motor
    - Dismantling the travel gear
    - Hydraulic motor Ţ€“ slewing of superstructure
    - Hydraulic motor 1, travel gear
    - Removing the gear motor
  - Centre passage; lines

BRAKE
- - Comprehensive info about brakes

STEERING
- - Comprehensive info, steering
    - Steering system, description

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT
- - Comprehensive info about frame and track unit/wheels
    - Frame and crawler unit
- FRAME
  - Frame, excavator
    - Undercarriage (crawler machine)
      - Assembling the cylinder for adjustable track width
      - Removing the cylinder for adjustable track width
    - Revolving frame
      - Removing the superstructure
- WHEELS; TRACKS; TYRE; HUB; DRUM
  - Crawler unit
    - Front idler, incl. fork
      - Removing the guide sprocket
    - Sprocket
      - Removing the track drive
    - Steel track
      - Adjusting the track sagging
      - Removing the crawler tracks
    - Top rollers; skid rails
      - Removing the sliding bar
    - Bottom rollers
      - Removing the track roller

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
- - Comprehensive info, machinery house and cab
- CAB, NAKED; CANOPY
  - - Cabin (closed)
    - Roll over protection structure

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.
- - - Adjusting the pressure and checking for leaks
    - General notes to be observe when working on the hydraulic system
    - Test and adjustment values for EC15B
    - Test and adjustment values for EC20B
- WORKING HYDRAULICS; SERVO HYDRAULICS
  - General, common info about 911 – 917
    - Hydraulic diagram EC15B XR
  - Tank; line; oil cooling; filter; breather; filling pump
    - Tank
      - Changing the hydraulic oil
      - Checking the hydraulic oil level
    - Oil cooling system
      - Cleaning the oil cooler
      - Removing the oil cooler
    - Filters
      - Changing the hydraulic oil filter
  - Working hydraulics
    - Directional valve; control valve
      - Assignment of elements
      - Hydraulic circuit for dozer blade and adjustable track width
      - Hydraulic circuit for slewing gear and offset
      - Hydraulic circuit for dozer blade
      - Return flow, hydraulic circuit for accessories EC15B
      - Return flow, hydraulic circuit for accessories EC20B
    - Pressure limiting valve (relief valves)
      - Checking and adjusting the pressure relief valve
      - Checking and adjusting the pilot pressure
      - Tests and adjustments of the pressure relief valves
    - Hydraulic lock; line rupture valve
      - Adjustment of secondary valves Test and adjustment procedure
      - Hose rupture valve on boom cylinder, leak test
      - Hose rupture valve on boom cylinder
      - Hose rupture valve on boom cylinder Test and adjustment procedure
      - Hose rupture valve on dipper arm cylinder, leakage test
      - Hose rupture valve on dipper cylinder
    - Electric valve, in working hydraulics
      - Balancing valve (offset cylinder)
      - Solenoid valve for hydraulic working unit
    - Block for valve assembly
      - Checking and adjusting the breaker (volumetric

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