Volvo A25C 4×4 BM Articulated Dump Truck Repair Service Manual

Table of Content A25C 4×4 BM Service Information

• GENERAL
  • DESCRIPTION, COMPLETE MACHINE
    • General
  • SPECIFICATIONS
    • • Product Identification Numbers (PIN) and serial number locations (type plates)
  • STANDARD TIME
  • TOOL

• STANDARD PARTS, SERVICE
  • LUBRICANT; FUEL; OTHER FLUID
  • SERVICE
    • Maintenance
  • • Safety equipment, without own function group
      • On completion of service work or when the machine is parked for a longer period of time

• ENGINE WITH MOUNTING AND EQUIPMENT
  • • General, engine installation and its function
  • ENGINE
    • General, common info about 211 – 218
    • Cylinder head
    • Cylinder block with crankcase ventilation
    • Cylinder liner; piston
    • Valve mechanism
    • Engine transmission; camshaft
    • Crank shaft; connecting rod; vibration damper; fly wheel
    • Oil sump, dipstick incl.
    • Engine mounting
  • LUBRICATING SYSTEM
    • General, common info about 221 – 224
    • Oil pump; line
    • Oil filter; filter housing
  • FUEL SYSTEM
    • General (common info about 233 – 238)
    • Fuel pump; filter; strainer
    • Fuel tank; fuel filling pump
    • Injection pump; regulator; pump companion
    • Injector; delivery pipe
  • INLET SYSTEM; EXHAUST SYSTEM
    • Inlet manifold; exhaust manifold
    • Turbo charger
    • Air cleaner with connections; air pre-heater
    • Charge air cooler with connections
  • COOLING SYSTEM
    • General, common info about 261 – 269
    • Radiator, mounting and connections included
    • Coolant pump; thermostat
    • Fan; fan shroud; fan coupling
  • ENGINE CONTROL
    • Revs control, foot operated

• ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
  • • Comprehensive info, electrical system
  • BATTERY; ENERGY STORAGE SYSTEM; MOUNTING PARTS
    • Battery
  • ALTERNATOR; CHARGING; ELECTRIC MOTOR; ELECTRIC DRIVES
    • Alternator inclusive drive
    • Charging; converter
  • STARTING SYSTEM
    • Starter motor inclusive solenoid
  • LIGHTING
    • General, common info about 351 – 356
    • Bulbs
    • Lighting, front, including parking light and day running light
  • OTHER ELECTRICAL EQUIPMENT
    • General, common info about 361 – 367
    • Switch; connector
    • Electronic standard components
  • CABLE; FUSE; RELAY
    • Electrical distribution box; fuse box; junction box
  • INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM
    • General, common info about 383 – 387
    • Sender, monitoring system
    • Warning/information unit, display unit
  • MISCELLANEOUS
    • General, common info about 393 – 395

• POWER TRANSMISSION
  • • General, common info about 410 – 436
  • CLUTCH; TORQUE CONVERTER
    • Hydrodynamic coupling, torque converter
  • TRANSMISSION, HYDRAULIC CONTROL
    • Transmission, hydraulic control
  • GEARBOX,
    • Distributing gearbox
  • PROPELLER SHAFT
    • Propeller shaft, complete
  • FRONT AXLE; REAR AXLE
    • General, common info about 461 – 468
    • Front axle
    • Rear axle 1
    • Rear axle 2
    • Differential lock, with control
      • Transverse differential lock for front axle, front bogie axle and rear bogie axle, checking and adjusting
  • POWER TAKE OFF
    • Power take off
    • Power take off, between engine and gearbox (ART)
      • Power take-off in flywheel housing, reconditioning(rear engine transmission)

• BRAKE
  • • Comprehensive info about brakes
  • WHEEL BRAKE
    • General, common info about 511 – 519
    • Front wheel brake, dry brake
  • HYDRAULIC BRAKE SYSTEM
    • General, common info about 520 – 522
  • PARKING BRAKE
    • General, common info about 551 – 554
    • Brake control, mechanical
  • COMPRESSED-AIR BRAKE
    • General, common info about 561 – 565
    • Compressor; regulator; anti-freez unit
    • Compressed-air tank, with mounting
    • Valves, compressed-air
  • • Retarder

• STEERING
  • • Comprehensive info, steering
  • • General, common info about 641 – 647
    • Steering gear
    • Steering arm; steering linkage; track rod
    • Hydraulic equipment
      • Steering system, checking and adjusting operating pressure (Pump 1 and 2)
      • Steering valve neutral position and valve slide (spool) axial clearance, checking

• FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT
  • FRAME
    • General, common info about 711 – 718
    • Frame, complete
    • Frame components
  • SUSPENSION
    • Hollow rubber spring, bump stop
  • FRAME LINK
    • General, frame link complete
    • Bearings
    • Frame link grader
  • AXLE SUSPENSION
    • Movable member system, front/rear
    • Bogie suspension
  • WHEELS; TRACKS; TYRE; HUB; DRUM
    • Wheel

• MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
  • CAB, NAKED; CANOPY
  • TRIM PART, OUTSIDE; GLASS; SEALING MOULDING
    • Glass; sealing moulding
  • CAB INTERIOR/UPHOLSTERY
    • Driver’s seat, complete; instructor’s seat
  • AIR CONDITIONING UNIT
    • General, common info about 872 – 877
    • Cooling unit
  • INTERIOR EQUIPMENT
    • General, common info about 881 – 884

• HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.
  • WORKING HYDRAULICS; SERVO HYDRAULICS
    • Tank; line; oil cooling; filter; breather; filling pump
    • Working hydraulics
    • Pump, working hydraulics
    • Other hydraulic equipment
  • LOAD CARRIER
    • Hauler/platform body, incl. tipping cylinder; heating; tail gate