Wacker Neuson 5001 Dumper Service Repair Manual

Table of Content – Wacker Neuson 5001 Manual

• Operation
  • Important Information on This Service Manual
  • Identification of Warnings and Dangers
  • Designated Use and Exemption from Liability
  • Type Labels and Component Numbers
  • Machine Overview
  • Control Elements from AB45091D to AC45157D (Overview)
  • Control Elements from AD51001D (Overview)
  • Maintenance Strut
  • Centre Pivot Strut
• Specifications
  • Chassis
  • Engine
  • Travelling Drive
  • Brakes
  • Steering System
  • Work Hydraulics
  • Loader Unit
  • Drive Specifications
  • Vibration
  • Electrical System
  • Tyres
  • Axle Mounting
  • Noise Levels
  • Coolant Compound Table
  • General Tightening Torques
  • Dimensions Model 5001 from AB45091D to AC45157D
  • Dimensions Model 5001 from AD51001D
• Maintenance
  • Fluids and Lubricants
  • Maintenance Plan (Overview)
  • Introduction
  • Fuel System
  • Engine Lubrication System
  • Cooling System
  • Air Filter
  • V-Belts
  • Hydraulic System
  • Lubrication Points
  • Tyre Maintenance
  • Changing Wheels
  • Electrical System
  • Battery
  • Battery Master Switch
  • General Maintenance Work
  • Test Report from AD51001D
• Engine
  • Engine Overview 4TNV84T-KNSV up to AB45291D
  • Fuel System
  • Checking and Adjusting Valve Lash
  • Tightening Order for Cylinder Head Bolts
  • Checking the Injection Nozzles
  • Injection Time
  • Adjusting Engine Speed
  • Compression
  • Checking the Coolant Thermostat
  • Oil Pressure Switch
  • Checking the Coolant Circuit
  • Clutch
  • Engine Trouble
  • Engine Overview DEUTZ F4M 2011 from AC45039D to AC45157D
  • Checking and Adjusting the Fuel Injectors
  • Compression Pressure
  • Removing/Mounting the Cylinder Head
  • Intake/Exhaust Manifold
  • Replacing the Injection Pump/Setting Fuel Injection Time
  • Engine Overview DEUTZ D2011 L04W from AD51001D
  • Water Pump and Thermostat
  • Exhaust Gas Recirculation (External)
• Travelling Drive
  • Travelling Drive Overview
  • Variable Displacement Pump A4VG56DA
  • Power Train Overview
  • Connecting Plate with Valves
  • Replacing Components – Variable Displacement Pump
  • Variable Displacement Motor
  • Replacing Components – Variable Displacement Motor
  • Towing and Transporting the Machine
  • Test Instructions for Variable Displacement Pump
  • Test Instructions for Variable Displacement Motor
• Axles
  • Axle Type Label
  • Drain, Fill and Check Plug
  • Tightening Torque
  • Transfer Gearbox
  • Semiaxles
  • Wheel Hub
  • Front Axle Brake
  • Cardan Shaft
  • Dismantling and Assembling the Axle
• Brakes
  • Brake Circuit
  • Parking Brake
  • Dismantling and Assembling the Brakes and Parking Brake
• Steering System
  • Steering Circuit up to AC45157D
  • Steering Unit: Diagram
  • Steering Unit Connections
  • Steering Unit Overview
• Hydraulic System
  • Manual Spool Overview and Connections – Yanmar Engine up to AB45291D
  • Manual Spool Overview and Connections – Deutz Engine up to AC45157D
  • Manual Spool Overview and Connections from AD51001D
  • Valves
  • Dumping the Skip: Hydraulics Diagram up to AC45157D
  • Swivelling the Skip: Hydraulics Diagram up to AC45157D
  • Dumping and Swivelling the Skip: Hydraulics Diagram from AD51001D
  • Test Instructions
  • Diagram A4 up to AC45157D
  • Diagram A4 from AD51001D
  • Hydraulics Diagram A3 up to AC45157D
  • Hydraulics Diagram A3 from AD51001D
• Electrical System
  • Ohm’s Law: Current, Voltage, Resistance and Power
  • Measuring Equipment and Measuring Methods
  • Relays
  • Electric Units
  • Fuse Box
  • Control Elements from AB45091D to AC45157D (Overview)
  • Control Elements from AD51001D (Overview)
  • Wiring Diagram Legend up to AB45291D
  • Wiring Diagram Version 1 A4 up to AB45291D
  • Wiring Diagram Version 2 A4 from AC45039D to AC45157D
  • Wiring Diagram Version 3 A4 from AD51001D
  • Main Wiring Harness 1000115009 up to AB45291D
  • Main Wiring Harness from AC45039D to AC45157D
  • Main Wiring Harness from AD51001D
  • Engine Wiring Harness from AC45039D to AC45157D
  • StVO Wiring Harness and Rotating Beacon from AD51001D
  • Connector Assignment for Light Switch and Forward-Reverse Control
  • Wiring Diagram A3 up to AB45291D
  • Wiring Diagram A3 from AC45039D to AC45157D
  • Wiring Diagram A3 from AD51001D
  • Main Wiring Harness 1000181595 from AD51001D
  • Main Wiring Harness 1000181595A from AD51001D
  • Engine Wiring Harness 1000115414 up to AB45291D
  • Wiring Harness 1000075039 Telltale/Indicator Base up to AB45291D