Machine Covered:
| Model | Serial Numbers |
|---|---|
| BS 50-4 | 0009386, 0009415, 0620108, 0620071, 0620077, 0620078 |
| BS 50-2 | 0009380, 0009382, 0009384, 0009410, 0009411, 0009413, 0620025, 0620048, 0620609, 0620610, 0620733 |
| BS 50-2i | 0009332, 0009338, 0009383, 0009412, 0009414, 0009416, 0009473, 0620026, 0620611 |
| BS 500 | 0007550, 0008048, 0008049, 0008204, 0009074, 0009075 |
| BS 500-4 | 0009329 |
| BS 500-oi | 0009165, 0009343 |
| BS 500S | 0009211 |
| BS 60-4 | 0009340, 0009422, 0620000, 0620051, 0620109, 0620110, 0620072, 0620073, 0620074, 0620483, 0620563, 0620812, 0620813, 0620816, 0620819, 0620820 |
| BS 60-2 | 0009388, 0009391, 0009417, 0009418, 0009421, 0620612 |
| BS 60-2i | 0009339, 0009393, 0009419, 0009420, 0620613, 0620614 |
| BS 600 | 0007551, 0008205, 0008207, 0009076, 0009077, 0009307 |
| BS 600-4 | 0009331 |
| BS 600-oi | 0009166, 0009262 |
| BS 600S | 0009212 |
| BS 70-2 | 0009397, 0009399, 0009424, 0009425, 0009427 |
| BS 70-2i | 0009341, 0009401, 0009426, 0009428 |
| BS 700 | 0007552, 0008051, 0008052, 0008206, 0009078, 0009079, 0009308 |
| BS 700-oi | 0009167, 0009328 |
| BS 65-V | 0009396, 0009423 |
| BS 650 | 0008209 |
| DS 70 | 0009342, 0009402, 0009403, 0620049, 0620050, 0620052, 0620053, 0620054 |
Table of Content
- Safety Information
- Signal Words Found in This Manual
- Machine Description and Intended Use
- Operating Safety
- Operator Safety While Using Internal Combustion Engines
- Service Safety
- Tools
- Recommended Special Tools
- Recommended Repair Tools
- Maintenance Schedules
- Periodic Maintenance Schedule (BS 50/60/70-2, BS 65)
- Periodic Maintenance Schedule (BS 500/600/700/650)
- Periodic Maintenance Schedule (BS 50/60/70-2i)
- Periodic Maintenance Schedule (BS 500/600/700-oi)
- Periodic Maintenance Schedule (DS 70)
- Periodic Maintenance Schedule (DS 720)
- Engine and Upper Machine Components
- Removing the Silencing Cover
- Replacing the Throttle Control (2010 and Later 2-Stroke Models)
- Replacing the Throttle Control (2010 4-Stroke Models)
- Throttle Control (Pre-2010 Models)
- Replacing the Stop Switch (2010 and Later 2-Stroke Models)
- Replacing the Stop Switch (2010 and Later 4-Stroke Models)
- Replacing the Guide Handle (2010 and Later 2-Stroke Models)
- Replacing the Guide Handle (2010 and Later 4-Stroke Models)
- Replacing the Guide Handle (Pre-2010 Models)
- Shock Mounts
- Tillotson Carburetor (BS 500/600/700/650 Only)
- Fuel Lines (BS 50/60/70-2, BS 65)
- Fuel Tank (BS Models)
- Fuel Tank (DS Models)
- Fuel Tank Cap
- Muffler (Pre-2009 BS Models)
- Engine Cooling Fins
- Muffler (DS Models)
- Replacing the Carburetor (WM 80 Engines)
- Replacing the WM 80 Engine (2010 and Later Models)
- Replacing the WM 80 Engine (Pre-2010 Models)
- Replacing the Carburetor (WM 100 Engines)
- Replacing the WM 100 Engine
- Removing the WM 90 Engine
- Engine (DS Models)
- Clutch (2- and 4-Stroke Models)
- Clutch (DS 720 Only)
- Clutch (DS 70 Only)
- Ramming System
- Bellows
- Replacing the Ramming Shoe
- Spring System Cover Removal and Installation
- Spring System
- Inspecting the Spring System
- Protective Pipe
- Ramming System Lubrication (BS 500/600/700/650, DS 720)
- Ramming System Lubrication (BS 50/60/70, BS 65, DS 70)
- Crankcase
- Crank Gear and Connecting Rod
- Crank Gear, Connecting Rod, and Adjuster Assembly (BS 650/65 Only)
- Clutch Drum
- Oil Injection (If Equipped)
- Testing the Float Switch (2010 and Later Models)
- Replacing the Float Switch (2010 and Later Models)
- Float Switch Testing and Replacement (Pre-2010 Models)
- Oil Line Check Valve
- Oil Pump/Cartridge Assembly
- Low Oil Shutdown (If Equipped)
- Testing the Low Oil Unit
- Troubleshooting
- Engine Hard to Start
- Engine Does Not Start
- Engine Does Not Accelerate or Runs Poorly
- Engine Overheats
- Rammer Does Not Tamp
- Rammer Jumps Erratically


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