Wacker Neuson DT12 Track Dumper Service Repair Manual

Table of Content – Wacker Neuson DT12 Manual

• Operation
  • Information on this service manual
• 2 Identification of warnings and dangers
• 3 Designated use and exemption from liability
  • Overall view of vehicle
  • Brief description
• Definition of operator’s control stand
  • Type labels and component numbers
  • Maintenance prop
  • Maintenance prop for high-tip skip
  • Maintenance strut for high-tip skip
  • Maintenance prop for front skip
  • Maintenance strut for swivel skip
• Technical data
  • Chassis
  • Diesel engine (up to number FA03048)
  • Diesel engine (up to number FB03076)
  • Working hydraulics (up to number FA02119)
  • Working hydraulics (from number FA02165 up to number FA03048)
  • Engine (starting from number FB03076)
  • Chassis (up to number FA02119)
  • Chassis (starting from number FA02165)
  • Working hydraulics (starting from number FB03076)
  • Electrical system (up to number FA03048)
  • Electrical system (starting from number FB03076)
  • Tipping trailer
  • High-tip skip (option)
  • Self-loading equipment (option)
  • Front skip (option)
  • Swivel skip (optional)
  • Noise levels
  • Vibration
  • Fuses
  • Dimensions model DT12 with skip
  • Dimensions model DT12 with high-tip skip (option)
  • Dimensions model DT12 with front skip (option)
  • Dimensions for model DT12 with swivel -tip skip (option)
  • General tightening torques
• Tightening torques for hydraulic screw connections (dry assembly)
• Tightening torques for high-resistance threaded fittings
• Maintenance
  • Fluids and lubricants (up to number FA03048)
  • Fluids and lubricants (starting from number FA03076)
  • Maintenance plan DT12
  • Introduction
  • Fuel system
• Specific safety instructions
• Checking the fuel level
• Refueling
• Drain fuel
• Stationary fuel pumps
• Diesel fuel specification
• Cleaning the filter cup/replacing the filter cartridge
• Bleeding the fuel system
  • Engine lubrication system
• Checking the oil level
• Adding engine oil
• Drain engine oil
• Replacing the oil filter cartridge
  • Air filter
• Replacing the filter
  • Hydraulic system
• Specific safety instructions
• Checking the hydraulic oil level
• Adding hydraulic oil
• Drain hydraulic oil
• Replacing the hydraulic oil filter cartridge
• Hydraulics cooling system
• Specific safety instructions
• Cleaning the oil/water radiator
• Checking the coolant level/adding coolant
• Draining coolant
• Important information on the use of biodegradable oil
• Checking hydraulic pressure lines
  • Tracks
• Check track tension
• Tightening the tracks
• Decreasing track tension
  • Travel drive
• Checking the oil level and adding oil
• Draining oil
  • Electrical system
• Specific safety instructions
• Servicing and maintenance at regular intervals
• Instructions concerning specific components
• Alternator
• Battery
• Battery master switch
  • General maintenance
• Cleaning
• General instructions for all areas of the vehicle
• Exterior of the vehicle
• Engine compartment
• Threaded fittings and attachments
• Pivots and hinges
  • Overview of grease nipples DT12 with skip
  • Overview of grease zerks DT12 with high-tip skip (option)
  • Overview of grease nipples DT12 with front skip (option)
  • Overview of grease nipples DT12 with swivel skip (option)
  • Test report DT12
• Engine
  • Engine overview
  • Valve clearance: checking and adjusting (up to number FA03048)
  • Valve clearance: checking and adjusting (from number FB03076)
  • Maximum speed: checking and adjusting (from number FA03048)
  • Maximum speed: checking and adjusting (from number FB03076)
  • Fan belts: checking tension and replacement
• Checking the tension of the fan belt
• Fan belt damage and wear and tear
• Fan belt replacement
  • Engine malfunctions
• Traveling drive
  • Traveling drive pump DT12
  • Legend: traveling drive pump DT12
  • Hydraulic motor
  • Manipulators
  • Test instructions
• Checking travel pressure DT12
• Checking boost pressure DT12
• Checking straight-ahead vehicle travel
• Hydraulic system
  • Gear pump for functions DT12
  • Hydraulic distributor DT12 with tip skip, front tip skip (optional), self-loading equipment (optional), swivel tip skip (optional )
  • Hydraulic distributor DT12 with fold-up skip (option)
  • Hydraulics distributor DT12 with hydraulic PTO shaft (option)
  • Preference valve DT12 with hydraulic PTO shaft (option)
  • Test instructions
• Check: Service pressure for work hydraulics DT12 with skip, front skip (option), self-loader unit (option), rotary tip skip (option) (up to number FA02119)
• Checking the operating pressure of the operating hydraulics DT12 with high-tip skip (option) (up to number FA02119)
• Checking the operating pressure of the hydraulic PTO shaft (option) (up to number FA02119)
• Check: Service pressure for work hydraulics DT12 with skip, front skip (option), self-loader unit (option), rotary tip skip (option) (from number FA02165)
• Checking the operating pressure of the operating hydraulics DT12 with high-tip skip (option) (from number FA02165)
• Checking the operating pressure of the hydraulic PTO shaft (option) (from number FA02165)
  • Hydraulics diagram DT12 with skip and loader unit (option)
  • Legend: hydraulics diagram DT12 with skip and loader unit (option)
  • Hydraulics diagram DT12 with skip, loader unit (option) and hydraulic PTO shaft (option)
  • Legend: hydraulics diagram DT12 with skip, loader unit (option) and hydraulic PTO shaft (option)
  • Hydraulics plan DT12 with high-tip skip (optional) and self-loading equipment (option)
  • Legend: DT12 with high-tip skip (option) and loader unit (option)
  • Hydraulics plan DT12 with rotary tip skip (optional)
• Electrical system
  • Ohm’s law (current, voltage, resistance); power
  • Measuring equipment, measuring methods
  • Electrical system (up to number FA03048)
  • Electrical system (from number FB03076)
  • Fuses
  • DT12 diagram
  • DT12 diagram (legend)
  • Engine wiring harness DT12
  • Instrument panel wiring harness DT12
  • Table of conductors DT12